Using an E5 "TORX" socket wrench, install the 4 stud bolts.

0.427,1.365 0.896,1.896 0.469,0.531 10 false A 1.021,2.333 1.313,2.698 0.292,0.365 10 false B 0.76,2.99 1.063,3.365 0.302,0.375 10 false A 1.469,1.781 1.813,2.156 0.344,0.375 10 false B 5.292,1.438 5.615,1.833 0.323,0.396 10 false A 5.292,3.229 5.677,3.604 0.385,0.375 10 false B 4.802,0.823 5.49,1.688 0.688,0.865 10 false *a 4.823,2.583 5.49,3.281 0.667,0.698 10 false *b 5.677,0.646 6.792,1.052 1.115,0.406 10 false *c 5.688,1.104 6.938,1.552 1.25,0.448 10 false *d 5.688,2.354 6.979,2.813 1.292,0.458 10 false *e 5.708,2.906 6.896,3.323 1.188,0.417 10 false *f

*a	22.5 mm (0.886 in.)	*b	27.5 mm (1.08 in.)
*c	13 mm (0.512 in.)	*d	8.0 mm (0.315 in.)
*e	16.5 mm (0.650 in.)	*f	9.0 mm (0.354 in.)

Torque:

5.0 N*m (51 kgf*cm, 44 in.*lbf)

1.813,1.094 2.229,0.677 true 1.844,2.448 2.24,2.896 true 2.271,0.552 2.583,0.708 0.313,0.156 10 false *a 0.083,1.125 0.396,1.281 0.313,0.156 10 false *b 3.24,1.26 3.427,1.448 0.188,0.188 10 false *c 0.125,2.208 0.438,2.365 0.313,0.156 10 false *d 2.302,2.854 2.615,3.01 0.313,0.156 10 false *a 3.24,1.979 3.427,2.167 0.188,0.188 10 false *c

*a	Seal Packing
*b	9 mm (0.354 in.)
*c	4 mm (0.157 in.)
*d	11 mm (0.433 in.)

Apply seal packing in continuous lines as shown in the illustration.

Seal Packing Diameter:

2.0 to 3.0 mm (0.0787 to 0.118 in.)

Seal Packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

NOTICE:

·

Install the oil pan sub-assembly within 3 minutes of applying seal packing.

·

Do not expose the seal packing to engine oil for at least 2 hours after the installation.

Install 2 new O-rings to the cylinder block sub-assembly.

1.896,2.99 2.177,3.365 0.281,0.375 10 false 1, 9 1.958,0.448 2.313,0.813 0.354,0.365 10 false 2, 14 1.271,0.417 1.49,0.802 0.219,0.385 10 false 3 0.969,0.406 1.177,0.771 0.208,0.365 10 false 4 0.677,0.406 0.896,0.792 0.219,0.385 10 false 5 0.698,2.958 0.917,3.365 0.219,0.406 10 false 6 1.01,2.99 1.229,3.396 0.219,0.406 10 false 7 1.438,2.979 1.656,3.375 0.219,0.396 10 false 8 2.563,3 2.781,3.396 0.219,0.396 10 false 10 3.198,2.552 3.417,2.958 0.219,0.406 10 false 11 3.177,0.74 3.406,1.125 0.229,0.385 10 false 12 2.49,0.469 2.719,0.885 0.229,0.417 10 false 13 1.635,0.302 1.854,0.708 0.219,0.406 10 false 15 0.635,0.573 0.844,0.865 0.208,0.292 10 false A 0.927,0.573 1.135,0.865 0.208,0.292 10 false A 1.219,0.573 1.427,0.865 0.208,0.292 10 false A 0.646,2.771 0.865,3.177 0.219,0.406 10 false D 0.958,2.802 1.177,3.208 0.219,0.406 10 false D 1.375,2.802 1.594,3.208 0.219,0.406 10 false B 1.635,0.458 1.844,0.75 0.208,0.292 10 false A 2.01,0.625 2.219,0.917 0.208,0.292 10 false A 2.49,0.625 2.708,1.031 0.219,0.406 10 false B 1.917,2.802 2.125,3.094 0.208,0.292 10 false A 2.552,2.813 2.771,3.219 0.219,0.406 10 false B 3.177,0.917 3.406,1.302 0.229,0.385 10 false C 3.177,2.365 3.406,2.75 0.229,0.385 10 false C

Apply adhesive to the threads of the bolt (D).

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

NOTICE:

Do not start the engine for at least 1 hour after installation.

Install a new oil strainer gasket and the oil strainer sub-assembly with the bolt and 2 nuts.

Torque:

16 N*m (163 kgf*cm, 12 ft.*lbf)

1.615,0.417 1.927,0.208 false 1.938,0.083 2.25,0.24 0.313,0.156 10 false *a

*a	Seal Packing

Apply seal packing in a continuous line as shown in the illustration.

Seal Packing Diameter:

2.5 to 3.5 mm (0.0984 to 0.137 in.)

Seal Packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

NOTICE:

·

Install the No. 2 oil pan sub-assembly within 3 minutes of applying seal packing.

·

Do not expose the seal packing to engine oil within 2 hours of installation.

Install the No. 2 oil pan sub-assembly with the 9 bolts and 2 nuts.

Torque:

9.0 N*m (92 kgf*cm, 80 in.*lbf)

1.063,1.979 1.219,2.177 0.156,0.198 10 false 3 1.583,1.979 1.74,2.177 0.156,0.198 10 false 1 2.115,1.979 2.271,2.177 0.156,0.198 10 false 2 2.615,1.979 2.771,2.177 0.156,0.198 10 false 4

Examine the front marks and numbers on the No. 2 camshaft bearing caps and check that the order is as shown in the illustration. Then uniformly tighten the 8 bolts in the order shown in the illustration.

Torque:

15.4 N*m (157 kgf*cm, 11 ft.*lbf)

NOTICE:

Tighten each bolt uniformly while keeping the camshaft level.

0.135,1.26 0.573,1.427 0.438,0.167 10 false 5 *1 0.833,0.448 1.313,0.615 0.479,0.167 10 false 3 *2 1.51,0.448 1.948,0.615 0.438,0.167 10 false 1 *2 2.188,0.448 2.625,0.615 0.438,0.167 10 false 2 *2 2.833,0.448 3.26,0.615 0.427,0.167 10 false 4 *2

*1	No. 1 Camshaft Bearing Cap
*2	No. 2 Camshaft Bearing Cap

Examine the front marks and numbers on the No. 1 camshaft bearing cap and No. 2 camshaft bearing caps and check that the order is as shown in the illustration. Then uniformly tighten the 11 bolts in the order shown in the illustration.

Torque:

No. 1 Camshaft Bearing Cap : 23 N*m (235 kgf*cm, 17 ft.*lbf)

No. 2 Camshaft Bearing Cap : 15.4 N*m (157 kgf*cm, 11 ft.*lbf)

NOTICE:

Tighten each bolt uniformly while keeping the No. 2 camshaft level.

1.979,1.063 2.49,0.323 2.49,0.323 2.583,0.323 false 2.646,0.271 3.052,0.594 0.406,0.323 10 false *a 1.542,1.854 1.771,2.063 0.229,0.208 10 false *b

*a	Timing Mark
*b	40 to 140° ATDC

Set the timing mark of the crankshaft in a position between 40 and 140° ATDC, as illustrated.

1.927,0.594 2.677,1.271 2.677,1.271 1.229,0.458 true 2.135,4.406 1.51,3.115 true 0.125,0.115 0.438,0.271 0.313,0.156 10 false *a 2.115,4.438 2.427,4.594 0.313,0.156 10 false *b 2.75,1.24 3.063,1.396 0.313,0.156 10 false *b 1.979,3.104 2.344,3.292 0.365,0.188 10 true 30°

*a	20° ATDC
*b	Timing Mark

Set the camshaft timing gear assembly and camshaft timing sprocket in the positions (20° ATDC) shown in the illustration.

Install the No. 1 chain vibration damper with the 2 bolts.

Torque:

9.0 N*m (92 kgf*cm, 80 in.*lbf)

1.073,0.563 2.771,0.156 2.771,0.156 2.021,0.844 true 1.063,0.625 0.979,1.385 0.979,1.385 1.969,0.938 false 0.99,1.385 1.865,1.292 false 1.698,2.896 2.552,2.875 true 1.188,3.271 1.604,2.844 false 2.833,0.042 3.146,0.24 0.313,0.198 10 true *a 0.813,1.396 1.125,1.594 0.313,0.198 10 true *b 2.625,2.781 2.938,2.979 0.313,0.198 10 true *a 0.979,3.208 1.292,3.406 0.313,0.198 10 true *b

*a	Mark Plates
*b	Timing Mark

Align the timing marks of the camshaft timing sprocket and camshaft timing gear assembly with the mark plates of the chain sub-assembly and install the chain sub-assembly.

HINT:

Align the timing marks with the mark plates while turning the hexagonal portion of the camshaft using a wrench.

Install the engine mounting bracket RH with the 4 bolts.

Torque:

55 N*m (561 kgf*cm, 41 ft.*lbf)

1.188,0.385 0.667,0.563 0.667,0.563 1.115,0.802 false 0.344,0.479 0.896,0.844 0.552,0.365 10 false SST 2.396,1.979 2.708,2.135 0.313,0.156 10 false *a 0.156,1.469 0.469,1.625 0.313,0.156 10 false *b

*a	Hold
*b	Turn

Using SST, hold the crankshaft damper sub-assembly in place and tighten the crankshaft pulley set bolt.

SST

09213-14010  (91651-60865)
09330-00021  

Torque:

128 N*m (1305 kgf*cm, 94 ft.*lbf)

NOTICE:

Check the SST installation positions when installing them, to avoid the SST fixing bolts from coming into contact with the oil pump assembly.

0,0 0,0 false

Seal Packing

Apply seal packing as shown in the illustration.

Seal Packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

NOTICE:

·

Remove any oil from the contact surface.

·

Install the cylinder head cover sub-assembly within 3 minutes of applying seal packing.

·

Do not start engine for at least 2 hours after installation.

1.333,0.948 1.896,0.667 1.896,0.667 2.49,0.979 false 2.25,1.271 2.938,1.479 0.688,0.208 10 true 1, 12, 23 1.063,1.313 1.75,1.469 0.688,0.156 10 true 2, 13, 24 0.031,0.021 0.385,0.208 0.354,0.188 10 false 7, 18 0.146,1.958 0.5,2.135 0.354,0.177 10 true 5, 16 0.813,1.938 1.177,2.135 0.365,0.198 10 true 4, 15 0.146,1.208 0.542,1.427 0.396,0.219 10 true 17, 6 1.865,1.917 2.219,2.094 0.354,0.177 10 true 3, 14 2.865,1.885 3.344,2.073 0.479,0.188 10 true 11, 22 2.656,0.052 3.094,0.24 0.438,0.188 10 false 10, 21 1.052,0.031 1.406,0.219 0.354,0.188 10 false 8, 19 2.063,0.031 2.417,0.219 0.354,0.188 10 false 9, 20 1.813,0.479 2.125,0.677 0.313,0.198 10 false *1

*1	Cylinder Head Cover Seal Washer

Install the cylinder head cover sub-assembly with the 9 bolts, 2 nuts and 2 new cylinder head cover seal washers in several steps in the order shown in the illustration.

Torque:

10 N*m (102 kgf*cm, 7 ft.*lbf)

Install the oil level dipstick guide with the bolt.

Torque:

10 N*m (102 kgf*cm, 7 ft.*lbf)

Install the oil filler cap sub-assembly to the cylinder head cover sub-assembly.