2NZ-FE LUBRICATION  OIL PUMP  INSTALLATION  


PROCEDURE

Hide 15100C 1.INSTALL OIL PUMP SEAL

a.
A166953C02
1.156,2.906 1.344,2.906 false 0.406,3.865 0.24,3.615 0.24,3.615 0.865,3.438 false 1.063,1.104 3.042,1.521 1.979,0.417 10 false 0 to - 1 mm (0 to - 0.04 in.) 1.417,2.823 2.052,3.188 0.635,0.365 10 false SST 0.073,3.469 0.479,3.781 0.406,0.313 10 false *a
*a Wooden Block


Using SST, tap in a new oil pump seal until its surface is flush with the oil pump assembly edge.

SST
09950-60010  (09951-00250, 09951-00410, 09952-06010)
09950-70010  (09951-07100)


b.

Apply a light coat of MP grease to the lip of the oil pump seal.

NOTICE:
·

Keep the lip free from foreign matter.

·

Do not tap in the oil pump seal at an angle.

·

Make sure that the oil pump seal edge does not stick out of the oil pump assembly.




Hide 15100 2.INSTALL OIL PUMP ASSEMBLY

a.
A116556

Install 2 new O-rings in the 2 locations as shown in the illustration.


b.
A201138C21
2.594,1.281 2.115,0.896 false 2.563,1.313 2.74,1.5 0.177,0.188 10 false *a
*a Adhesive 1324


Clean the taper screw plug and the bolt holes of the oil pump assembly and apply adhesive to the threads of the taper screw plug.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent



c.

Using an 8 mm hexagon socket wrench, install the taper screw plug.

Torque:
15 N*m (153 kgf*cm, 11 ft.*lbf)

NOTICE:

Do not start the engine for at least 1 hour after installation.



d.

Remove any remaining seal packing material.


e.

Clean the contact surfaces of the oil pump assembly, cylinder head sub-assembly and cylinder block sub-assembly and oil pan sub-assembly, and confirm that no oil, moisture, or other foreign matter is on the surfaces.


f.

Apply seal packing to the engine unit as shown in the illustration.

A181854C02
4.448,3.823 6.927,6.198 2.479,2.375 4.458,6.625 6.938,9 2.479,2.375 4.729,1.271 5.323,2.417 5.323,2.417 5.802,1.313 true 2.281,1.75 3.448,2.333 3.448,2.333 2.073,1.01 true 0.021,4.031 2.104,4.594 2.083,0.563 10 false (0.0591 to 0.0787 in.) 2.76,4.438 4.115,4.74 1.354,0.302 10 false 2.5 mm (0.0984 in.) 3.208,4.813 4.573,5.323 1.365,0.51 10 false 1.5 mm (0.0591 in.) 0.01,5.365 1.323,5.833 1.313,0.469 10 false 5.0 mm (0.197 in.) 3.01,5.365 4.292,5.854 1.281,0.49 10 false 1.5 mm (0.0591 in.) 2.74,7.188 4.021,7.625 1.281,0.438 10 false 2.5 mm (0.0984 in.) 0.031,8.333 1.333,8.646 1.302,0.313 10 false 2.5 mm (0.0984 in.) 5.385,4.521 6.583,4.896 1.198,0.375 10 false 3.5 to 4.5 mm (0.138 to 0.177 in.) 2.656,8.344 4.448,8.948 1.792,0.604 10 false 1.0 mm (0.0394 in.) 0.031,8.979 1.438,9.438 1.406,0.458 10 false 1.0 mm (0.0394 in.) 2.938,8.656 4.146,9.021 1.208,0.365 10 false 3.5 to 4.5 mm (0.138 to 0.177 in.) 3.479,2.354 4.333,2.552 0.854,0.198 10 false *a 5.25,2.458 6.104,2.656 0.854,0.198 10 false *a 4.375,2.667 6.542,3.031 2.167,0.365 10 false 4.5 to 5.5 mm (0.178 to 0.216 in.) 4.51,3.865 6.063,4.063 1.552,0.198 10 false *b 4.51,6.677 6.427,6.875 1.917,0.198 10 false *c 1.865,3.885 2.188,4.083 0.323,0.198 10 false A-A 1.76,6.115 2.729,6.521 0.969,0.406 10 false B-B, C-C 1.396,1.948 1.542,2.104 0.146,0.156 10 true A 2.542,0.823 2.802,1.083 0.26,0.26 10 false B 1.635,2.729 1.958,3.135 0.323,0.406 10 false C 1.26,1.594 1.427,1.76 0.167,0.167 10 false A 1.833,2.438 1.979,2.635 0.146,0.198 10 true C 3.094,1.094 3.469,1.469 0.375,0.375 10 false B 0.021,3.865 1.313,4.26 1.292,0.396 10 false 1.5 to 2.0 mm 5.396,5.688 6.885,6 1.49,0.313 10 false (0.0591 to 0.0787 in.) 5.385,5.51 6.406,5.76 1.021,0.25 10 false 1.5 to 2.0 mm 5.375,7.208 6.573,7.583 1.198,0.375 10 false 3.5 to 4.5 mm (0.138 to 0.177 in.) 5.396,8.458 6.417,8.708 1.021,0.25 10 false 1.5 to 2.0 mm 5.385,8.625 6.906,8.927 1.521,0.302 10 false (0.0591 to 0.0787 in.)
*a Seal Packing *b Seal Width (Other Parts)
*c Seal Width (Engine Water Pump Assembly Part) - -


Seal Packing:
Engine Water Pump Assembly Part:

Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent

Other Parts:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent


NOTICE:
·

If there is oil on the contact surfaces, wipe them with an oil-free cloth before applying seal packing.

·

Install the oil pump assembly within 3 minutes and tighten the bolts within 10 minutes of applying seal packing.

·

Do not start the engine for at least 2 hours after installation.




g.
A116558

Align the keyway of the oil pump drive rotor with the rectangular portion of the crankshaft, and slide the oil pump assembly into place.


h.

Temporarily install the oil pump assembly and 2 wire harness brackets with the 15 bolts and nut.


i.
A116554C02
2.052,2.479 2.688,2.479 true 1.604,2.823 1.667,3.167 true 2.667,0.74 2.823,0.917 0.156,0.177 10 false E 2.594,0.938 2.75,1.115 0.156,0.177 10 false A 2.625,2.104 2.781,2.281 0.156,0.177 10 true B 2.375,2.635 2.531,2.813 0.156,0.177 10 false C 2.5,1.354 2.656,1.531 0.156,0.177 10 false C 0.417,0.208 0.573,0.385 0.156,0.177 10 false D 1.854,3.167 2.01,3.344 0.156,0.177 10 true C 1.344,3.135 1.5,3.313 0.156,0.177 10 true C 1.042,3.115 1.198,3.292 0.156,0.177 10 true C 0.583,2.677 0.74,2.854 0.156,0.177 10 false C 0.458,2.094 0.615,2.271 0.156,0.177 10 false C 0.479,1.74 0.635,1.917 0.156,0.177 10 false C 0.406,1.427 0.563,1.604 0.156,0.177 10 false C 0.396,1.115 0.552,1.292 0.156,0.177 10 false C 0.5,0.729 0.656,0.906 0.156,0.177 10 false A 1.313,0.99 1.469,1.167 0.156,0.177 10 false C 2.74,2.396 3.052,2.552 0.313,0.156 10 false *a 1.604,3.208 1.813,3.396 0.208,0.188 10 true *a
*a Wire Harness Bracket


Tighten the bolts and nut uniformly in several steps.

Torque:
Bolt (A) : 32 N*m (326 kgf*cm, 24 ft.*lbf)
Bolt (B) : 12 N*m (122 kgf*cm, 9 ft.*lbf)
Bolt (C) : 12 N*m (122 kgf*cm, 9 ft.*lbf)
Nut (D) : 24 N*m (245 kgf*cm, 18 ft.*lbf)
Bolt (E) : 24 N*m (245 kgf*cm, 18 ft.*lbf)

NOTICE:
·

Be careful not to disturb the seal packing.

·

After applying seal packing to the oil pump assembly, install the engine mounting bracket RH within 10 minutes.

·

Do not apply oil to the bolt (A).



HINT:

Each bolt length is as follows.

Bolt (A): 30 mm (1.18 in.)

Bolt (B): 35 mm (1.37 in.)

Bolt (C): 20 mm (0.787 in.)

Bolt (E): 14 to 20 mm (0.551 to 0.787 in.), double ended bolt



Hide 12315A 3.INSTALL ENGINE MOUNTING BRACKET RH

Hide 11101J 4.INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

Hide 15100Q 5.INSTALL CRANKSHAFT POSITION SENSOR

Hide 13407 6.INSTALL CRANKSHAFT DAMPER SUB-ASSEMBLY

Hide 12305 7.INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

a.

Install the engine mounting insulator RH with the 5 bolts and nut.

Torque:
52 N*m (530 kgf*cm, 38 ft.*lbf)


b.

Install the radiator reserve tank assembly with the 3 bolts.

Torque:
7.0 N*m (71 kgf*cm, 62 in.*lbf)


Hide 11213 8.INSTALL CYLINDER HEAD COVER GASKET

Hide 11201 9.INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

Hide 12262 11.CONNECT NO. 2 VENTILATION HOSE

Hide 12261 12.CONNECT VENTILATION HOSE

Hide 16100 13.INSTALL ENGINE WATER PUMP ASSEMBLY

Hide 11212 15.INSTALL NO. 2 CYLINDER HEAD COVER

Hide 51441C 16.INSTALL ENGINE UNDER COVER RH

Hide 17.INSTALL FRONT WHEEL RH