REAR SUSPENSION REAR AXLE BEAM INSTALLATION
PROCEDURE
48725G
1.INSTALL REAR AXLE CARRIER BUSHING LH
When reusing the rear axle beam assembly:
| *a | Matchmark |
| *b | Notch |
Align the notch on a new rear axle carrier bushing LH with the matchmark on the rear axle beam assembly and temporarily install the rear axle carrier bushing LH to the rear axle beam assembly.
- NOTICE:
-
Be sure to install the rear axle carrier bushing LH in the same direction as it was before removal. The rear axle carrier bushing LH has to be installed in a specific direction.
When using a new rear axle beam assembly:
| *a | 0°53' +/- 3° (0.88° +/- 3°) |
|
Upper Side of the Vehicle |
|
Front of the Vehicle |
Temporarily install a new rear axle carrier bushing LH as shown in the illustration.
- NOTICE:
-
Be sure to install the rear axle carrier bushing LH as shown in the illustration. The rear axle carrier bushing LH has to be installed in a specific direction.
| *a | Turn |
| *b | Hold |
Using SST, install the rear axle carrier bushing LH to the rear axle beam assembly.
- SST
- 09710-30012 (09710-04101)
09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051, 09957-04010, 09958-04011)
09950-60010 (09951-00620)
- NOTICE:
- ·
Do not damage the rubber portion when installing the rear axle carrier bushing LH.
·Apply grease to the threads and tip of the SST center bolt before use.
48725F
2.INSTALL REAR AXLE CARRIER BUSHING RH
- HINT:
-
Perform the same procedure as for the LH side.
42110F
3.TEMPORARILY INSTALL REAR AXLE BEAM ASSEMBLY
Slowly jack up the rear axle beam assembly with an engine lifter using 2 wooden blocks and 2 attachments or equivalent tools, and temporarily install the rear axle beam assembly to the body with the 2 bolts and 2 nuts.
| *a | Engine Lifter | *b | Wooden Block |
| *c | Attachment | - | - |
- CAUTION:
-
Make sure to secure the rear axle beam assembly to prevent it from dropping.
- NOTICE:
- ·
Because the nuts have their own stoppers, do not turn the nuts. Tighten the bolts with the nuts secured.
·Insert the bolts with the threaded end facing the outside of the vehicle.
Temporarily install the rear axle beam assembly to the rear shock absorber with coil springs LH and RH with the 2 nuts (A) and 2 rear shock absorber cushion retainers LH and RH.
48812
4.INSTALL REAR STABILIZER BAR
42118
5.INSTALL REAR AXLE BEAM DAMPER
42450B
6.INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH
42450A
7.INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH
- HINT:
-
Perform the same procedure as for the LH side.
42431
8.INSTALL REAR DISC
Install the 2 rear discs.
9.INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH
Install the rear disc brake caliper assembly LH.
Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR AXLE HUB BOLT>REPLACEMENT
Connect the No. 3 parking brake cable assembly.
10.INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH
- HINT:
-
Perform the same procedure as for the LH side.
47319F
11.INSTALL REAR FLEXIBLE HOSE LH
Install the rear flexible hose LH to the rear axle beam assembly with the bolt.
- Torque:
- 29 N*m (296 kgf*cm, 21 ft.*lbf)
47318F
12.INSTALL REAR FLEXIBLE HOSE RH
- HINT:
-
Perform the same procedure as for the LH side.
89516D
13.INSTALL SKID CONTROL SENSOR WIRE LH (w/ ABS)
Install the skid control sensor wire LH to the rear axle beam assembly with the bolt and 2 clamps.
- Torque:
- 8.0 N*m (82 kgf*cm, 71 in.*lbf)
Connect the skid control sensor wire LH connector.
Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>REAR SPEED SENSOR>INSTALLATION
89516C
14.INSTALL SKID CONTROL SENSOR WIRE RH (w/ ABS)
- HINT:
-
Perform the same procedure as for the LH side.
15.ADJUST PARKING BRAKE
58804A
16.INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY
17.INSTALL REAR WHEELS
18. STABILIZE SUSPENSION
42110F
19.INSTALL REAR AXLE BEAM ASSEMBLY
| *A | LH Side |
| *B | RH Side |
Install the rear axle beam assembly with the 2 bolts and 2 nuts.
- Torque:
- 85 N*m (867 kgf*cm, 63 ft.*lbf)
- NOTICE:
-
Because the nuts have their own stoppers, do not turn the nuts. Tighten the bolts with the nuts secured.
| *A | LH Side |
| *B | RH Side |
Install the rear shock absorber with coil springs LH and RH to the rear axle beam assembly with the 2 nuts.
- Torque:
- 80 N*m (816 kgf*cm, 59 ft.*lbf)
89408B
20.INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY (w/ Height Control Sensor)
21.INSPECT REAR WHEEL ALIGNMENT
22. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD (w/ VSC)
23. PERFORM YAW RATE AND ACCELERATION SENSOR CALIBRATION (w/ VSC)
24.CHECK FOR SPEED SENSOR SIGNAL (w/ ABS)