REAR SUSPENSION  REAR AXLE BEAM  INSTALLATION  


PROCEDURE

Hide 48725G 1.INSTALL REAR AXLE CARRIER BUSHING LH

a.

When reusing the rear axle beam assembly:

i.
C302343C01
1.51,1.281 1.896,1.281 true 1.917,1.385 1.917,1.552 1.917,1.552 2.229,1.552 true 2.25,1.448 2.563,1.604 0.313,0.156 10 false *a 1.333,1.208 1.646,1.365 0.313,0.156 10 false *b
*a Matchmark
*b Notch


Align the notch on a new rear axle carrier bushing LH with the matchmark on the rear axle beam assembly and temporarily install the rear axle carrier bushing LH to the rear axle beam assembly.

NOTICE:

Be sure to install the rear axle carrier bushing LH in the same direction as it was before removal. The rear axle carrier bushing LH has to be installed in a specific direction.




b.

When using a new rear axle beam assembly:

i.
C302346C01
2.583,1.146 2.896,1.302 0.313,0.156 10 false *a
*a 0°53' +/- 3° (0.88° +/- 3°)
V100135

Upper Side of the Vehicle
V100136

Front of the Vehicle


Temporarily install a new rear axle carrier bushing LH as shown in the illustration.

NOTICE:

Be sure to install the rear axle carrier bushing LH as shown in the illustration. The rear axle carrier bushing LH has to be installed in a specific direction.




c.
C302347C01
2.563,1.323 2.625,1.219 2.625,1.219 3.021,1.219 false 1.667,1.854 1.667,2.25 1.667,2.25 2.375,2.25 false 1.865,2.24 1.865,1.521 true 2.188,2.24 2.188,1.542 true 1.979,2.24 1.979,1.708 false 3.083,2.667 3.354,2.906 0.271,0.24 10 false *a 1.688,0.219 2,0.375 0.313,0.156 10 false *b 3.063,1.146 3.365,1.438 0.302,0.292 10 false SST 2.417,2.167 2.875,2.365 0.458,0.198 10 false SST
*a Turn
*b Hold


Using SST, install the rear axle carrier bushing LH to the rear axle beam assembly.

SST
09710-30012  (09710-04101)
09950-40011  (09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955-04051, 09957-04010, 09958-04011)
09950-60010  (09951-00620)

NOTICE:
·

Do not damage the rubber portion when installing the rear axle carrier bushing LH.

·

Apply grease to the threads and tip of the SST center bolt before use.




Hide 48725F 2.INSTALL REAR AXLE CARRIER BUSHING RH

HINT:

Perform the same procedure as for the LH side.


Hide 42110F 3.TEMPORARILY INSTALL REAR AXLE BEAM ASSEMBLY

a.

Slowly jack up the rear axle beam assembly with an engine lifter using 2 wooden blocks and 2 attachments or equivalent tools, and temporarily install the rear axle beam assembly to the body with the 2 bolts and 2 nuts.

C291675C01
2.073,2.385 2.073,2.073 false 3.26,1.698 3.01,1.698 false 4.208,1.698 3.958,1.698 false 1.74,1.667 1.74,1.542 1.74,1.542 1.583,1.542 true 5.427,1.677 5.427,1.552 5.427,1.552 5.573,1.552 true 2.01,2.396 2.323,2.552 0.313,0.156 10 false *a 1.646,1.667 1.958,1.823 0.313,0.156 10 false *b 3.292,1.604 3.604,1.76 0.313,0.156 10 false *c 3.781,1.615 4.073,1.781 0.292,0.167 10 false *c 5.354,1.677 5.667,1.833 0.313,0.156 10 false *b 1.469,1.646 1.667,1.865 0.198,0.219 10 true A 5.625,1.646 5.792,1.875 0.167,0.229 10 true A
*a Engine Lifter *b Wooden Block
*c Attachment - -


CAUTION:

Make sure to secure the rear axle beam assembly to prevent it from dropping.


NOTICE:
·

Because the nuts have their own stoppers, do not turn the nuts. Tighten the bolts with the nuts secured.

·

Insert the bolts with the threaded end facing the outside of the vehicle.




b.

Temporarily install the rear axle beam assembly to the rear shock absorber with coil springs LH and RH with the 2 nuts (A) and 2 rear shock absorber cushion retainers LH and RH.


Hide 48812 4.INSTALL REAR STABILIZER BAR

Hide 42118 5.INSTALL REAR AXLE BEAM DAMPER

Hide 42450B 6.INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH

Hide 42450A 7.INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.


Hide 42431 8.INSTALL REAR DISC

a.

Install the 2 rear discs.

Click hereBrake>BRAKE (REAR)>REAR BRAKE>INSTALLATION


Hide 9.INSTALL REAR DISC BRAKE CALIPER ASSEMBLY LH

a.

Install the rear disc brake caliper assembly LH.

Click hereDrivetrain>AXLE AND DIFFERENTIAL>REAR AXLE HUB BOLT>REPLACEMENT


b.

Connect the No. 3 parking brake cable assembly.

Click hereBrake>BRAKE (REAR)>REAR BRAKE>INSTALLATION


Hide 10.INSTALL REAR DISC BRAKE CALIPER ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.


Hide 47319F 11.INSTALL REAR FLEXIBLE HOSE LH

a.
C174100

Install the rear flexible hose LH to the rear axle beam assembly with the bolt.

Torque:
29 N*m (296 kgf*cm, 21 ft.*lbf)


Hide 47318F 12.INSTALL REAR FLEXIBLE HOSE RH

HINT:

Perform the same procedure as for the LH side.


Hide 89516D 13.INSTALL SKID CONTROL SENSOR WIRE LH (w/ ABS)

a.
C259560

Install the skid control sensor wire LH to the rear axle beam assembly with the bolt and 2 clamps.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)


b.

Connect the skid control sensor wire LH connector.

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>REAR SPEED SENSOR>INSTALLATION


Hide 89516C 14.INSTALL SKID CONTROL SENSOR WIRE RH (w/ ABS)

HINT:

Perform the same procedure as for the LH side.


Hide 15.ADJUST PARKING BRAKE

Hide 58804A 16.INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

Hide 17.INSTALL REAR WHEELS

Hide 42110F 19.INSTALL REAR AXLE BEAM ASSEMBLY

a.
C158857C01
0.073,2.344 3.375,4.448 3.302,2.104 0.083,0.031 3.396,2.188 3.313,2.156 0.115,0.052 0.469,0.292 0.354,0.24 10 true *A 0.156,2.396 0.406,2.635 0.25,0.24 10 true *B
*A LH Side
*B RH Side


Install the rear axle beam assembly with the 2 bolts and 2 nuts.

Torque:
85 N*m (867 kgf*cm, 63 ft.*lbf)

NOTICE:

Because the nuts have their own stoppers, do not turn the nuts. Tighten the bolts with the nuts secured.



b.
C292637C01
0.208,0.042 3.365,2.135 3.156,2.094 0.208,2.188 3.354,4.385 3.146,2.198 0.26,0.073 0.542,0.271 0.281,0.198 10 false *A 0.26,2.25 0.531,2.458 0.271,0.208 10 false *B
*A LH Side
*B RH Side


Install the rear shock absorber with coil springs LH and RH to the rear axle beam assembly with the 2 nuts.

Torque:
80 N*m (816 kgf*cm, 59 ft.*lbf)


Hide 89408B 20.INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY (w/ Height Control Sensor)

Hide 22. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD (w/ VSC)

Hide 23. PERFORM YAW RATE AND ACCELERATION SENSOR CALIBRATION (w/ VSC)