AXLE AND DIFFERENTIAL  REAR AXLE HUB BOLT  REPLACEMENT  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 1.REMOVE REAR WHEEL

Hide 58804A 2.REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY

Hide 46441A 3.LOOSEN NO. 2 WIRE ADJUSTING NUT

Hide 46430 4.SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY

Hide 5.SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY

a.

Remove the 2 bolts and separate the rear disc brake caliper assembly from the rear axle beam assembly.

NOTICE:

Use wire or an equivalent tool to keep the rear disc brake caliper assembly from hanging by the rear flexible hose.



Hide 42431 6.REMOVE REAR DISC

Hide 42312E 7.REMOVE REAR AXLE HUB BOLT

a.
C294033C02
0.479,2.531 0.479,1.938 0.479,1.938 1.135,1.938 true 1.542,2.844 1.313,2.844 1.313,2.844 1.313,2.302 true 1.854,1.719 2.302,1.719 false 0.396,2.531 0.667,2.729 0.271,0.198 10 false *a 2.344,1.646 2.781,1.875 0.438,0.229 10 false SST 1.563,2.771 1.875,2.927 0.313,0.156 10 false *a
*a Service Nut


Temporarily install 2 service nuts to the rear axle hub bolts as shown in the illustration.

Recommended Service Nut:

Thread diameter: 12.0 mm (0.472 in.)

Thread pitch: 1.5 mm (0.0591 in.)


NOTICE:

Install the service nuts to prevent damage to the rear axle hub bolts.



b.

Using SST and a screwdriver or an equivalent tool to hold the rear axle hub and bearing assembly, remove the rear axle hub bolt.

SST
09628-10011  

NOTICE:

Do not damage the threads of the rear axle hub bolts.



Hide 42312E 8.INSTALL REAR AXLE HUB BOLT

a.
C294034C02
2.604,0.865 2.604,0.458 2.604,0.458 2.854,0.458 false 3.115,1.438 3.115,1.24 3.115,1.24 2.896,1.24 false 3.042,1.438 3.313,1.677 0.271,0.24 10 false *a 2.896,0.396 3.177,0.573 0.281,0.177 10 false *b
*a Service Nut
*b Washer


Temporarily install a new rear axle hub bolt to the rear axle hub and bearing assembly.


b.

Install a washer and service nut to the rear axle hub bolt as shown in the illustration.

Recommended Service Nut:

Thread diameter: 12.0 mm (0.472 in.)

Thread pitch: 1.5 mm (0.0591 in.)


HINT:

Recommended washer thickness is 5 mm (0.197 in.) or more.



c.

Using a screwdriver or an equivalent tool to hold the rear axle hub and bearing assembly, install the rear axle hub bolt by tightening the service nut.

NOTICE:
·

Install the service nuts to prevent damage to the rear axle hub bolts.

·

Do not damage the threads of the rear axle hub bolts.




d.

Remove the 3 service nuts and washer from the 3 rear axle hub bolts.


Hide 42431 9.INSTALL REAR DISC

Hide 10.INSTALL REAR DISC BRAKE CALIPER ASSEMBLY

a.

Install the rear disc brake caliper assembly to the rear axle beam assembly with the 2 bolts.

Torque:
57.4 N*m (585 kgf*cm, 42 ft.*lbf)


Hide 46430 11.CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

Hide 12.ADJUST PARKING BRAKE

Hide 58804A 13.INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

Hide 14.INSTALL REAR WHEEL