BRAKE (REAR) REAR BRAKE REMOVAL
CAUTION / NOTICE / HINT
- HINT:
- ·
Use the same procedure for the RH side and LH side.
·The following procedure is for the LH side.
PROCEDURE
1.REMOVE REAR WHEEL
2.DRAIN BRAKE FLUID
- NOTICE:
-
If brake fluid leaks onto any painted surface, immediately wash it off.
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3.REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY
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4.LOOSEN NO. 2 WIRE ADJUSTING NUT
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5.SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY
Disengage the clamp and separate the skid control sensor wire LH.
Remove the bolt and separate the No. 3 parking brake cable assembly.
Separate the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.
| *1 | Rear Disc Brake Cylinder Assembly |
| *a | Clip |
Using a 14 mm offset wrench, disengage the clip and separate the No. 3 parking brake cable assembly.
- HINT:
-
Push a 14 mm offset wrench over the clip at the base of the No. 3 parking brake cable assembly as shown in the illustration to disengage the clip. Pull out the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.
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6.DISCONNECT REAR FLEXIBLE HOSE
Remove the union bolt and gasket, and disconnect the rear flexible hose from the rear disc brake cylinder assembly.
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7.REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY
| *a | Hold |
| *b | Turn |
Hold the 2 rear disc brake cylinder slide pins and remove the 2 bolts and rear disc brake cylinder assembly.
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8.REMOVE REAR DISC BRAKE PAD
Remove the 2 rear disc brake pads from the rear disc brake cylinder mounting.
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9.REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM
Remove the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim from each rear disc brake pad.
10.REMOVE REAR DISC BRAKE PAD SUPPORT PLATE
Remove the 2 rear disc brake pad support plates from the rear disc brake cylinder mounting.
- NOTICE:
-
Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be reinstalled to its original position.
11.REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN
Remove the 2 rear disc brake cylinder slide pins from the rear disc brake cylinder mounting.
| *a | Protective Tape |
Using a screwdriver with its tip wrapped with protective tape, remove the rear disc brake cylinder slide bushing from each rear disc brake cylinder slide pin.
- NOTICE:
-
Do not damage the rear disc brake cylinder slide pin.
12.REMOVE REAR DISC BRAKE BUSHING DUST BOOT
Remove the 2 rear disc brake bushing dust boots from the rear disc brake cylinder mounting.
13.REMOVE REAR DISC BRAKE CYLINDER MOUNTING
Remove the 2 bolts and rear disc brake cylinder mounting.
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14.REMOVE REAR DISC
| *a | Matchmark |
Put matchmarks on the rear disc and the rear axle hub and bearing assembly.
Remove the rear disc.