BRAKE (REAR)  REAR BRAKE  REMOVAL  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 1.REMOVE REAR WHEEL

Hide 2.DRAIN BRAKE FLUID

NOTICE:

If brake fluid leaks onto any painted surface, immediately wash it off.


Hide 58804A 3.REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY

Hide 46441A 4.LOOSEN NO. 2 WIRE ADJUSTING NUT

Hide 46430 5.SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY

a.
C172147

Disengage the clamp and separate the skid control sensor wire LH.


b.

Remove the bolt and separate the No. 3 parking brake cable assembly.


c.
C172148

Separate the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.


d.
C292467C01
1.677,1.229 2.313,1.229 2.313,1.229 2.583,0.958 false 1.188,0.667 1.823,0.667 1.823,0.667 2.094,0.396 false 1.031,0.583 1.344,0.74 0.313,0.156 10 false *1 1.51,1.135 1.823,1.292 0.313,0.156 10 false *a
*1 Rear Disc Brake Cylinder Assembly
*a Clip


Using a 14 mm offset wrench, disengage the clip and separate the No. 3 parking brake cable assembly.

HINT:

Push a 14 mm offset wrench over the clip at the base of the No. 3 parking brake cable assembly as shown in the illustration to disengage the clip. Pull out the No. 3 parking brake cable assembly from the rear disc brake cylinder assembly.



Hide 47319F 6.DISCONNECT REAR FLEXIBLE HOSE

a.
C172562

Remove the union bolt and gasket, and disconnect the rear flexible hose from the rear disc brake cylinder assembly.


Hide 47850 7.REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY

a.
C172563C01
0.604,1.021 0.917,1.177 0.313,0.156 10 false *a 1.323,0.229 1.635,0.385 0.313,0.156 10 false *b
*a Hold
*b Turn


Hold the 2 rear disc brake cylinder slide pins and remove the 2 bolts and rear disc brake cylinder assembly.


Hide 04466 8.REMOVE REAR DISC BRAKE PAD

a.
C172564

Remove the 2 rear disc brake pads from the rear disc brake cylinder mounting.


Hide 04946 9.REMOVE REAR DISC BRAKE ANTI-SQUEAL SHIM

a.

Remove the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim from each rear disc brake pad.


Hide 10.REMOVE REAR DISC BRAKE PAD SUPPORT PLATE

a.
C172565

Remove the 2 rear disc brake pad support plates from the rear disc brake cylinder mounting.

NOTICE:

Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be reinstalled to its original position.



Hide 11.REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN

a.
C172566

Remove the 2 rear disc brake cylinder slide pins from the rear disc brake cylinder mounting.


b.
C210924C13
2.354,1.417 2.354,0.698 2.354,0.698 2.646,0.698 false 2.698,0.625 3.01,0.906 0.313,0.281 10 *a
*a Protective Tape


Using a screwdriver with its tip wrapped with protective tape, remove the rear disc brake cylinder slide bushing from each rear disc brake cylinder slide pin.

NOTICE:

Do not damage the rear disc brake cylinder slide pin.



Hide 12.REMOVE REAR DISC BRAKE BUSHING DUST BOOT

a.
C172567

Remove the 2 rear disc brake bushing dust boots from the rear disc brake cylinder mounting.


Hide 13.REMOVE REAR DISC BRAKE CYLINDER MOUNTING

a.
C172568

Remove the 2 bolts and rear disc brake cylinder mounting.


Hide 42431 14.REMOVE REAR DISC

a.
C172569C01
1.813,1.115 2.396,1.115 2.396,1.115 1.823,1.135 true 2.438,1.031 2.75,1.188 0.313,0.156 10 false *a
*a Matchmark


Put matchmarks on the rear disc and the rear axle hub and bearing assembly.


b.

Remove the rear disc.