BRAKE (REAR)  REAR BRAKE  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 42431 1.INSTALL REAR DISC

a.
C172569C01
1.813,1.115 2.396,1.115 2.396,1.115 1.823,1.135 true 2.438,1.031 2.75,1.188 0.313,0.156 10 false *a
*a Matchmark


Align the matchmarks of the rear disc and rear axle hub and bearing assembly, and install the rear disc.

NOTICE:

When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.



Hide 2.INSTALL REAR DISC BRAKE CYLINDER MOUNTING

a.

Install the rear disc brake cylinder mounting to the rear axle beam assembly with the 2 bolts.

Torque:
57.4 N*m (585 kgf*cm, 42 ft.*lbf)


Hide 3.INSTALL REAR DISC BRAKE BUSHING DUST BOOT

a.
C224880C04
0,0 0,0 false
V100155

Lithium Soap Base Glycol Grease


Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.

HINT:

Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each rear disc brake bushing dust boot.



b.

Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.


Hide 4.INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN

a.
C211757C04
1.76,1.156 1.75,1.156 false
V100155

Lithium Soap Base Glycol Grease


Apply a light layer of lithium soap base glycol grease to the contact surface of the 2 rear disc brake cylinder slide pins.


b.

Install a new rear disc brake cylinder slide bushing to each rear disc brake cylinder slide pin.


c.
C286606C01
2.313,1.177 2.302,1.167 false
V100155

Lithium Soap Base Glycol Grease


Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the 2 rear disc brake cylinder slide pins.


d.

Install the 2 rear disc brake cylinder slide pins to rear disc brake cylinder mounting.


e.

Push the 2 rear disc brake cylinder slide pins into the 2 rear disc brake bushing dust boots to engage the pins to the boots.


Hide 5.INSTALL REAR DISC BRAKE PAD SUPPORT PLATE

a.
C172565

Install the 2 rear disc brake pad support plates to the rear disc brake cylinder mounting.

NOTICE:

Be sure to install each rear disc brake pad support plate in the correct position and direction.



Hide 04946 6.INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM

a.
C295238C01
0.208,0.115 0.521,0.271 0.313,0.156 10 false *A 0.24,1.76 0.552,1.917 0.313,0.156 10 false *B
*A Outer
*B Inner
V100144

Disc Brake Grease


Apply disc brake grease to the inside of each rear No. 1 disc brake anti-squeal shim as shown in the illustration.


b.
C273130C01
0.375,1.104 0.375,0.74 false 0.854,1.458 0.854,1.094 false 2.26,2.333 2.26,1.969 false 2.76,2.625 2.76,2.26 false 0.792,1.49 1.104,1.646 0.313,0.156 10 false *1 0.313,1.125 0.625,1.281 0.313,0.156 10 false *2 2.188,2.354 2.5,2.51 0.313,0.156 10 false *1 2.688,2.646 3,2.802 0.313,0.156 10 false *2
*1 Rear No. 1 Disc Brake Anti-squeal Shim
*2 Rear No. 2 Disc Brake Anti-squeal Shim


Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to each rear disc brake pad.

NOTICE:
·

When replacing worn pads, the anti-squeal shims must be replaced together with the rear disc brake pads.

·

Make sure that disc brake grease is not applied onto the lining surface.




Hide 04466 7.INSTALL REAR DISC BRAKE PAD

a.

Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

NOTICE:

There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.



Hide 47850 8.INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY

a.
C219089N04
1.365,1.885 2.177,1.885 true 2.219,1.802 2.625,2.042 0.406,0.24 10 false SST 1.146,3.188 1.406,3.365 0.26,0.177 10 true 90°

To compensate for pad lining thickness, use SST to adjust the protrusion of the rear disc brake piston by turning it.

SST
09719-12010  (09719-01030)

NOTICE:
·

Place the rear disc between the 2 rear disc brake pads and determine the piston return value.

·

Turn the rear disc brake piston to the position where the protrusion on the rear disc brake pad lines up properly with the piston groove.




b.

Hold the 2 rear disc brake cylinder slide pins, and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.

Torque:
34.3 N*m (350 kgf*cm, 25 ft.*lbf)


Hide 47319F 9.CONNECT REAR FLEXIBLE HOSE

a.

Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

Torque:
29 N*m (296 kgf*cm, 21 ft.*lbf)

NOTICE:

Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.



Hide 46430 10.CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

a.
C292470C01
1.563,1.208 2.375,1.208 2.375,1.208 2.594,0.969 false 1.052,0.646 1.865,0.646 1.865,0.646 2.083,0.406 false 0.906,0.563 1.219,0.719 0.313,0.156 10 false *1 1.396,1.115 1.708,1.271 0.313,0.156 10 false *a
*1 Rear Disc Brake Cylinder Assembly
*a Clip


Engage the clip to install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.

NOTICE:

Be sure to engage the clip to the rear disc brake cylinder assembly as shown in the illustration.



b.
C174627

Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.


c.
C172147

Install the No. 3 parking brake cable assembly to the rear axle beam assembly with the bolt.

Torque:
6.0 N*m (61 kgf*cm, 53 in.*lbf)


d.

Engage the clamp and install the skid control sensor wire LH to the No. 3 parking brake cable assembly.


Hide 12.ADJUST PARKING BRAKE

Hide 58804A 13.INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

Hide 14.INSTALL REAR WHEEL