1.021,0.885 1.177,1.083 0.156,0.198 10 true 1 2.271,0.896 2.427,1.094 0.156,0.198 10 true 2 1.021,1.646 1.177,1.844 0.156,0.198 10 true 3 2.292,1.646 2.448,1.844 0.156,0.198 10 true 4

Install the 4 nuts to secure the brake booster assembly.

Torque:

12.7 N*m (130 kgf*cm, 9 ft.*lbf)

NOTICE:

Tighten the 4 nuts in the order shown in the illustration.

1.969,1.583 2.354,1.156 2.354,1.156 2.698,1.156 true 1.365,3.948 1.365,3.656 1.365,3.656 1.635,3.333 true 0.385,1 0.646,1 0.646,1 1.021,1.99 true 1.76,1.406 2.26,0.896 2.26,0.896 2.615,0.896 true 0.802,0.479 1.063,0.479 1.063,0.479 1.438,1.469 true 0.573,0.76 0.906,0.76 0.906,0.76 1.135,1.302 true 1.313,3.979 1.625,4.135 0.313,0.156 10 false *a 0.208,0.927 0.521,1.083 0.313,0.156 10 false *b 2.74,1.073 3.052,1.229 0.313,0.156 10 false *c 2.656,0.813 2.969,0.969 0.313,0.156 10 false *d 0.635,0.385 0.948,0.542 0.313,0.156 10 false *e 0.406,0.677 0.719,0.833 0.313,0.156 10 false *f

*a	From 1st Chamber of Master Cylinder Sub-assembly
*b	From 2nd Chamber of Master Cylinder Sub-assembly
*c	To Front Wheel Cylinder Assembly LH
*d	To Rear Wheel Cylinder Assembly RH
*e	To Rear Wheel Cylinder Assembly LH
*f	To Front Wheel Cylinder Assembly RH

Temporarily tighten the 6 brake lines to the correct positions on the proportioning valve assembly and No. 2 brake tube way as shown in the illustration.

Using a union nut wrench, fully tighten each brake line.

4.521,2.448 4.375,2.448 4.375,2.448 4.375,2.24 false 3.583,2.479 3.896,2.635 0.313,0.156 10 false *a 4.542,2.385 4.854,2.542 0.313,0.156 10 false *b

*a

Torque Wrench Fulcrum Length

*b

Union Nut Wrench

Torque:

Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

NOTICE:

·

Do not kink or damage the brake lines.

·

Do not allow the brake lines to twist or interfere with other parts or the vehicle body during tightening.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

HINT:

·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

13.38 N*m (136 kgf*cm, 10 ft.*lbf)

2.229,0.969 2.896,0.969 true 2.156,1.188 2.917,1.188 true 2.063,1.385 2.896,1.385 true 1.969,1.625 2.875,1.625 true 0.802,1.573 1.51,1.573 true 1.01,0.938 1.781,0.938 true 0.604,1.49 0.802,1.646 0.198,0.156 10 true *b 0.833,0.854 1,1.021 0.167,0.167 10 true *a 2.906,1.552 3.219,1.708 0.313,0.156 10 false *c 2.927,1.323 3.24,1.479 0.313,0.156 10 false *d 2.938,1.104 3.25,1.26 0.313,0.156 10 false *e 2.927,0.896 3.24,1.052 0.313,0.156 10 true *f

*a	From 1st Chamber of Master Cylinder Sub-assembly
*b	From 2nd Chamber of Master Cylinder Sub-assembly
*c	To Front Wheel Cylinder Assembly LH
*d	To Rear Wheel Cylinder Assembly RH
*e	To Rear Wheel Cylinder Assembly LH
*f	To Front Wheel Cylinder Assembly RH

Temporarily tighten the 6 brake lines to the correct positions on the brake actuator assembly as shown in the illustration.

2.875,2.938 2.708,2.938 2.708,2.938 2.708,2.646 false 1.781,2.938 2.094,3.094 0.313,0.156 10 false *a 2.906,2.875 3.219,3.031 0.313,0.156 10 false *b

*a	Torque Wrench Fulcrum Length
*b	Union Nut Wrench

Using a union nut wrench, fully tighten each brake line.

Torque:

Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

NOTICE:

·

Do not kink or damage the brake lines.

·

Do not allow the brake lines to twist or interfere with other parts or the vehicle body during tightening.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

HINT:

·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

13.38 N*m (136 kgf*cm, 10 ft.*lbf)

2.219,0.979 2.792,0.979 true 2.135,1.208 2.708,1.208 true 2.042,1.406 2.615,1.406 true 1.948,1.635 2.521,1.635 true 1.063,1 1.802,1 true 0.781,1.625 1.521,1.625 true 0.583,1.542 0.781,1.719 0.198,0.177 10 true *b 0.865,0.917 1.073,1.083 0.208,0.167 10 true *a 2.563,1.552 2.802,1.729 0.24,0.177 10 true *c 2.646,1.323 2.875,1.479 0.229,0.156 10 true *d 2.74,1.135 2.969,1.281 0.229,0.146 10 true *e 2.823,0.896 3.052,1.052 0.229,0.156 10 true *f

*a	From 1st Chamber of Master Cylinder Sub-assembly
*b	From 2nd Chamber of Master Cylinder Sub-assembly
*c	To Front Wheel Cylinder Assembly LH
*d	To Rear Wheel Cylinder Assembly RH
*e	To Rear Wheel Cylinder Assembly LH
*f	To Front Wheel Cylinder Assembly RH

Temporarily tighten the 6 brake lines to the correct positions on the brake actuator assembly as shown in the illustration.

2.875,2.896 2.708,2.896 2.708,2.896 2.708,2.646 false 1.76,2.938 2.073,3.094 0.313,0.156 10 false *a 2.896,2.823 3.208,2.979 0.313,0.156 10 false *b 1.083,1.615 1.229,1.802 0.146,0.188 10 true A 1.594,0.479 1.74,0.667 0.146,0.188 10 true A 2.49,0.74 2.635,0.927 0.146,0.188 10 true B 2.438,1.125 2.583,1.313 0.146,0.188 10 true B 2.333,1.458 2.479,1.646 0.146,0.188 10 true B 2.219,1.75 2.365,1.938 0.146,0.188 10 true B

*a	Torque Wrench Fulcrum Length
*b	Union Nut Wrench

Using a union nut wrench, fully tighten each brake line.

Torque:

Specified tightening torque (A) : 19.6 N*m (200 kgf*cm, 14 ft.*lbf)

Specified tightening torque (B) : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

NOTICE:

·

Do not kink or damage the brake lines.

·

Do not allow the brake lines to twist or interfere with other parts or the vehicle body during tightening.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

HINT:

·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

When using a union nut wrench (fulcrum length of 20 mm (0.787 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

(A): 17.45 N*m (178 kgf*cm, 13 ft.*lbf)

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

(B): 13.38 N*m (136 kgf*cm, 10 ft.*lbf)

2.885,2.906 2.698,2.906 2.698,2.906 2.698,2.646 false 1.792,2.927 2.104,3.083 0.313,0.156 10 false *a 2.917,2.833 3.229,2.99 0.313,0.156 10 false *b

*a	Torque Wrench Fulcrum Length
*b	Union Nut Wrench

Using a union nut wrench, connect the front No. 4 brake tube to the front flexible hose.

Torque:

Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

NOTICE:

·

Do not allow the brake line to twist or interfere with other parts or the vehicle body during tightening.

·

Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.

HINT:

·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

13.38 N*m (136 kgf*cm, 10 ft.*lbf)