DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT ASSEMBLY(for 1ZR-FE, 2ZR-FE) INSTALLATION

CAUTION / NOTICE / HINT

HINT:: ·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

Hide Display 43420G 1.INSTALL FRONT DRIVE SHAFT HOLE SNAP RING

Install a new front drive shaft hole snap ring.

Hide Display 43420 2.INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

for CVT:

Coat the splines of the front drive inboard joint assembly with Toyota genuine CVT fluid FE.

ii.

Coat the lip of the front drive shaft oil seal LH with MP grease.

for Automatic Transaxle:

Coat the splines of the front drive inboard joint assembly with ATF WS.

ii.

Coat the lip of the front drive shaft oil seal LH with MP grease.

for Manual Transaxle:

Coat the splines of the front drive inboard joint assembly with gear oil.

ii.

Coat the lip of the front drive shaft oil seal LH with MP grease.

Align the inboard joint splines, and using a brass bar and a hammer, install the front drive shaft assembly LH.

NOTICE:: ·

Face the end gap of the front drive shaft hole snap ring downward.

·

Do not damage the front drive shaft oil seal LH.

·

Do not damage the front axle inboard joint boot.

·

Make sure to center the front drive shaft assembly LH during installation to prevent damage to the front drive shaft hole snap ring.

HINT:: Confirm whether the drive shaft is securely driven in by checking the reaction force and sound.

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Matchmark

Align the matchmarks and install the front drive shaft assembly LH to the front axle hub sub-assembly.

NOTICE:: ·

Do not push the front axle assembly further out of the vehicle than is necessary.

·

Be careful not to damage the front axle outboard joint boot.

·

Check for any foreign matter on the speed sensor rotor and insertion part.

·

Do not damage the speed sensor rotor.

Hide Display 43410 3.INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

Hide Display 48069 4.CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY

Hide Display 48810 5.INSTALL FRONT STABILIZER LINK ASSEMBLY

Hide Display 45047 6.CONNECT TIE ROD END SUB-ASSEMBLY

Hide Display 89543 7.INSTALL FRONT SPEED SENSOR

Hide Display 43502H 8.INSTALL FRONT AXLE SHAFT NUT

Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using non-residue solvent.

NOTICE:: ·

Be sure to perform this work even when using a new front drive shaft assembly.

·

Keep the threaded parts free of oil and foreign matter.