AXLE AND DIFFERENTIAL  FRONT AXLE HUB  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 43502E 1.INSTALL FRONT AXLE HUB BEARING

a.
C167714N06
1.104,1.75 2.177,2.073 2.177,2.073 1.271,1.938 true 2.51,1.156 2.344,0.708 2.344,0.708 2.615,0.708 true 2.208,2 2.688,2.271 0.479,0.271 10 false SST 2.052,0.635 2.521,0.896 0.469,0.26 10 false SST

Using SST and a press, install a new front axle hub bearing to the steering knuckle.

SST
09950-60020  (09951-00720)
09950-70010  (09951-07100)


Hide 47782 2.INSTALL FRONT DISC BRAKE DUST COVER

a.

Install the front disc brake dust cover to the steering knuckle with the 3 bolts.

Torque:
8.3 N*m (85 kgf*cm, 73 in.*lbf)


Hide 43502C 3.INSTALL FRONT AXLE HUB SUB-ASSEMBLY

a.
C289797N01
1.344,2.927 1.896,2.927 true 2.792,2.125 2.792,2.552 true 1.031,1.792 0.604,1.625 0.604,1.625 0.927,2.094 true 2.625,0.771 2.365,0.771 2.365,0.771 2.552,1.063 true 1.927,2.854 2.385,3.052 0.458,0.198 10 false SST 2.667,2.552 3.125,2.75 0.458,0.198 10 false SST 0.323,1.542 0.781,1.74 0.458,0.198 10 false SST 2.073,0.698 2.531,0.896 0.458,0.198 10 false SST

Using SST and a press, install the front axle hub sub-assembly to the steering knuckle.

SST
09608-32010  
09950-60010  (09951-00550)
09950-70010  (09951-07100)


Hide 43502G 4.INSTALL FRONT AXLE HUB HOLE SNAP RING

a.

Using snap ring pliers, install a new front axle hub hole snap ring.


Hide 43340A 5.INSTALL FRONT LOWER BALL JOINT ASSEMBLY

Hide 6.INSTALL FRONT AXLE ASSEMBLY

a.

Install the front axle assembly to the front shock absorber assembly with the 2 bolts and 2 nuts.

Torque:
240 N*m (2447 kgf*cm, 177 ft.*lbf)

NOTICE:

When installing the nuts, keep the bolts from rotating.


HINT:

Insert the bolts from the front of the vehicle.



Hide 43420 7.CONNECT FRONT DRIVE SHAFT ASSEMBLY

a.
C291327C01
2.656,0.854 2.854,0.854 true 2.51,0.521 2.865,0.521 2.865,0.521 2.865,1.448 true 2.802,1.458 3.115,1.615 0.313,0.156 10 false *a
*a Matchmark


Align the matchmarks on the front drive shaft assembly and front axle hub sub-assembly, and connect the front drive shaft assembly to the front axle hub sub-assembly.

NOTICE:

Be careful not to damage the drive shaft boot.



Hide 48069 8.CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY

a.

Connect the front lower No. 1 suspension arm sub-assembly to the front lower ball joint assembly with the bolt and 2 nuts.

Torque:
89 N*m (908 kgf*cm, 66 ft.*lbf)


Hide 45047 9.CONNECT TIE ROD END SUB-ASSEMBLY

Hide 43512 10.INSTALL FRONT DISC

Hide 11.INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY

Hide 43502H 12.TEMPORARILY INSTALL FRONT AXLE SHAFT NUT

a.

Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using non-residue solvent.

NOTICE:
·

Be sure to perform this work even when using a new drive shaft.

·

Keep the threaded parts free of oil and foreign matter.




b.

Using a 30 mm socket wrench, while applying the brakes, temporarily install the front axle shaft nut.

Torque:
216 N*m (2203 kgf*cm, 159 ft.*lbf)

NOTICE:

Stake the front axle shaft nut after inspecting for looseness and runout in the following steps.


HINT:

Keep depressing the brake pedal to prevent the drive shaft from rotating.



Hide 13.SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY

Hide 43512 14.REMOVE FRONT DISC

Hide 15.INSPECT FRONT AXLE HUB BEARING LOOSENESS

Hide 43512 17.INSTALL FRONT DISC

Hide 18.INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY

Hide 47313J 19.INSTALL FRONT FLEXIBLE HOSE (w/o ABS)

a.

Install the front flexible hose to the front shock absorber assembly with the bolt.

Torque:
29 N*m (296 kgf*cm, 21 ft.*lbf)

NOTICE:

Do not twist the front flexible hose when installing it.



Hide 89543 20.INSTALL FRONT SPEED SENSOR (w/ ABS)

a.

Install the front speed sensor wire and front flexible hose to the front shock absorber assembly with the bolt.

Torque:
29 N*m (296 kgf*cm, 21 ft.*lbf)

NOTICE:

Do not twist the front speed sensor and front flexible hose when installing them.


HINT:

Install the front speed sensor harness bracket first and then the front flexible hose bracket.



b.

Install the front speed sensor to the steering knuckle with the bolt.

Torque:
8.5 N*m (87 kgf*cm, 75 in.*lbf)

NOTICE:

Do not twist the front speed sensor when installing it.



Hide 43502H 21.STAKE FRONT AXLE SHAFT NUT

a.
C289357

Using a chisel and hammer, stake the front axle shaft nut.


Hide 22.INSTALL FRONT WHEEL

Hide 23.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT