BRAKE (FRONT)  FRONT BRAKE  REMOVAL  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 1.REMOVE FRONT WHEEL

Click hereSuspension>TIRE / WHEEL>TIRE AND WHEEL>REMOVAL

Hide 2.DRAIN BRAKE FLUID

NOTICE:

If brake fluid leaks onto any painted surface, immediately wash it off.


Hide 47313J 3.DISCONNECT FRONT FLEXIBLE HOSE

Click hereBrake>BRAKE (FRONT)>FRONT BRAKE FLEXIBLE HOSE>REMOVAL

Hide 47750 4.REMOVE FRONT DISC BRAKE CYLINDER ASSEMBLY

a.
C289199
1.375,1.24 1.688,1.396 0.313,0.156 10 false *a 1.698,0.354 2.01,0.51 0.313,0.156 10 false *b
*a Hold
*b Turn


Hold the 2 front disc brake cylinder slide pins and remove the 2 bolts and front disc brake cylinder assembly.


Hide 04465 5.REMOVE FRONT DISC BRAKE PAD

a.
C289200

Remove the 2 front disc brake pads from the front disc brake cylinder mounting.


Hide 04945 6.REMOVE FRONT ANTI-SQUEAL SHIM

a.

Remove the front No. 1 anti-squeal shim and front No. 2 anti-squeal shim from each front disc brake pad.


b.

Remove the pad wear indicator plate from each front disc brake pad.


Hide 7.REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE

a.
C289201

Remove the 4 front disc brake pad support plates from the front disc brake cylinder mounting.

NOTICE:

Each front disc brake pad support plate has a different shape. Be sure to put an identification mark on each front disc brake pad support plate so that it can be reinstalled to its original position.



Hide 8.REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN

a.
C289202
0.448,1.698 1.375,1.698 true 0.448,0.25 1.375,0.25 true 0.24,0.167 0.552,0.323 0.313,0.156 10 false *1 0.26,1.625 0.573,1.781 0.313,0.156 10 false *2
*1 Front No. 1 Disc Brake Cylinder Slide Pin
*2 Front No. 2 Disc Brake Cylinder Slide Pin


Remove the front No. 1 disc brake cylinder slide pin and front No. 2 disc brake cylinder slide pin from the front disc brake cylinder mounting.


Hide 47769 9.REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSHING

a.
C210924C13
2.354,1.417 2.354,0.698 2.354,0.698 2.646,0.698 false 2.698,0.625 3.01,0.906 0.313,0.281 10 *a
*a Protective Tape


Using a screwdriver with its tip wrapped with protective tape, remove the front disc brake cylinder slide bushing from the front No. 2 disc brake cylinder slide pin.

NOTICE:

Do not damage the front No. 2 disc brake cylinder slide pin.



Hide 10.REMOVE FRONT DISC BRAKE BUSHING DUST BOOT

a.
C289204

Remove the 2 front disc brake bushing dust boots from the front disc brake cylinder mounting.


Hide 47722 11.REMOVE FRONT DISC BRAKE CYLINDER MOUNTING

a.
C289205

Remove the 2 bolts and front disc brake cylinder mounting from the steering knuckle.


Hide 43512 12.REMOVE FRONT DISC

a.
C289206
1.906,1.302 2.646,1.302 true 2.688,1.219 3,1.375 0.313,0.156 10 false *a
*a Matchmark


Put matchmarks on the front disc and the front axle hub sub-assembly.


b.

Remove the front disc.