STEERING GEAR / LINKAGE  STEERING GEAR  INSTALLATION  


PROCEDURE

Hide 45047 1.INSTALL TIE ROD END SUB-ASSEMBLY LH

a.
C150341C02
1.668,1.564 1.899,1.73 0.23,0.166 10 *a 1.172,1.141 1.172,1.654 1.172,1.654 1.663,1.654 false 1.379,1.146 1.379,1.654 false
*a Matchmark


Install the lock nut and tie rod end sub-assembly LH to the steering gear assembly until the matchmarks are aligned.

HINT:

After adjusting the toe-in, tighten the lock nut.



Hide 45046 2.INSTALL TIE ROD END SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.


Hide 3.INSTALL STEERING LINK ASSEMBLY

a.
C154909N01
2.708,1.073 2.875,1.24 0.167,0.167 10 false A 1.927,0.354 2.094,0.521 0.167,0.167 10 false B 0.573,0.875 0.74,1.042 0.167,0.167 10 false C 1.438,1.688 1.604,1.854 0.167,0.167 10 false D

Install the steering link assembly to the front suspension crossmember sub-assembly with the 4 bolts.

i.

Temporarily tighten the bolt (A).


ii.

Tighten the bolts in the order of (B), (C), (D), and then (A).

Torque:
58 N*m (591 kgf*cm, 43 ft.*lbf)



Hide 45221 4.INSTALL STEERING INTERMEDIATE SHAFT

a.
C213365C01
1.667,1.229 1.052,1.156 1.052,1.156 1.635,1.292 false 0.865,1.063 1.177,1.26 0.313,0.198 10 false *a
*a Matchmark


Align the matchmarks and install the steering intermediate shaft to the steering link assembly.


b.

Install a new bolt.

Torque:
35 N*m (357 kgf*cm, 26 ft.*lbf)


Hide 45025D 5.INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

C296171

a.

Align the protrusion of the steering link assembly with the cutout of the No. 1 steering column hole cover sub-assembly, and install the No. 1 steering column hole cover sub-assembly to the steering link assembly.

NOTICE:

Move the No. 1 steering column hole cover sub-assembly as shown in the illustration and check that it is securely installed.



Hide 51201 6.INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Hide 48069 7.CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Hide 48068 8.CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.


Hide 48810 9.INSTALL FRONT STABILIZER LINK ASSEMBLY LH

Hide 48820B 10.INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.


Hide 45047 11.CONNECT TIE ROD END SUB-ASSEMBLY LH

a.
C289537

Connect the tie rod end sub-assembly LH to the steering knuckle with the nut.

Torque:
49 N*m (500 kgf*cm, 36 ft.*lbf)

NOTICE:
·

Do not damage the ball joint dust cover.

·

Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.




b.

Install a new cotter pin.


Hide 45046 12.CONNECT TIE ROD END SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.


Hide 45025D 13.CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

a.
C213359N02
1.844,0.469 1.844,0.292 1.844,0.292 2.031,0.292 false 1.604,1.99 1.604,1.698 true 2.396,1.104 2.667,1.104 false 0.625,1.063 1.115,1.063 true 0.51,0.99 0.667,1.188 0.156,0.198 10 false A 2.073,0.208 2.229,0.406 0.156,0.198 10 false A 2.719,1.021 2.875,1.219 0.156,0.198 10 false A 1.573,2.01 1.75,2.177 0.177,0.167 10 false B

Install the clip (B) as shown in the illustration and engage the 3 clips (A) to the body to connect the No. 1 steering column hole cover sub-assembly.

NOTICE:

Make sure that the lip of the No. 1 steering column hole cover sub-assembly is not damaged.



Hide 45260 14.CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Hide 45259A 15.INSTALL COLUMN HOLE COVER SILENCER SHEET

Hide 16.INSTALL FRONT WHEELS

Hide 51442C 18.INSTALL ENGINE UNDER COVER LH

Hide 51441C 19.INSTALL ENGINE UNDER COVER RH

Hide 20.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT