BRAKE (FRONT)  FRONT BRAKE  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 43512 1.INSTALL FRONT DISC

a.
C289206
1.906,1.302 2.646,1.302 true 2.688,1.219 3,1.375 0.313,0.156 10 false *a
*a Matchmark


Align the matchmarks of the front disc and front axle hub sub-assembly, and install the front disc.

NOTICE:

When replacing the front disc with a new one, select the installation position where the front disc has minimal runout.



Hide 47722 2.INSTALL FRONT DISC BRAKE CYLINDER MOUNTING

a.

Install the front disc brake cylinder mounting to the steering knuckle with the 2 bolts.

Torque:
106.8 N*m (1089 kgf*cm, 79 ft.*lbf)


Hide 3.INSTALL FRONT DISC BRAKE BUSHING DUST BOOT

a.
C211756
1.865,1.406 1.854,1.406 false
V100155

Lithium Soap Base Glycol Grease


Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new front disc brake bushing dust boots.

HINT:

Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each front disc brake bushing dust boot.



b.

Install the 2 front disc brake bushing dust boots to the front disc brake cylinder mounting.


Hide 47769 4.INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSHING

a.
C211757
1.344,1.031 1.344,1.021 false
V100155

Lithium Soap Base Glycol Grease


Apply a light layer of lithium soap base glycol grease to the contact surface of the front No. 2 disc brake cylinder slide pin.


b.

Install a new front disc brake cylinder slide bushing to the front No. 2 disc brake cylinder slide pin.


Hide 5.INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN

a.
C232642
2.135,1.844 2.135,1.854 false
V100155

Lithium Soap Base Glycol Grease


Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the front No. 1 disc brake cylinder slide pin and front No. 2 disc brake cylinder slide pin.


b.

Install the front No. 1 disc brake cylinder slide pin and front No. 2 disc brake cylinder slide pin to the front disc brake cylinder mounting.


c.

Push the front No. 1 disc brake cylinder slide pin and front No. 2 disc brake cylinder slide pin into the front disc brake bushing dust boot to engage the pins to the boots.


Hide 6.INSTALL FRONT DISC BRAKE PAD SUPPORT PLATE

a.

Install the 4 front disc brake pad support plates to the front disc brake cylinder mounting.

NOTICE:

Be sure to install each front disc brake pad support plate in the correct position and direction.



Hide 04945 7.INSTALL FRONT ANTI-SQUEAL SHIM

NOTICE:

When replacing worn pads, the front anti-squeal shims and pad wear indicator plates must be replaced together with the pads.


a.
C236565
0.875,1.292 0.865,1.292 false
V100145

Disc Brake Grease


Apply disc brake grease to both sides of each front No. 1 anti-squeal shim as shown in the illustration.

NOTICE:

Apply disc brake grease to the area that contacts the anti-squeal shims.



b.
C305285
0.302,0.385 0.365,0.188 0.365,0.188 0.583,0.188 false 2.646,1.677 2.708,1.479 2.708,1.479 2.927,1.479 false 0.427,1.844 0.635,1.844 0.635,1.844 0.708,1.646 false 2.781,3.146 2.99,3.146 2.99,3.146 3.063,2.948 false 1.427,0.521 1.656,0.521 false 1.906,0.885 2.135,0.885 false 0.271,1.781 0.583,1.938 0.313,0.156 10 false *1 0.625,0.125 0.938,0.281 0.313,0.156 10 false *2 1.698,0.448 2.01,0.604 0.313,0.156 10 false *3 2.979,1.406 3.292,1.563 0.313,0.156 10 false *1 2.625,3.083 2.938,3.24 0.313,0.156 10 false *2 1.76,0.823 2.073,0.979 0.313,0.156 10 false *3
*1 Front No. 1 Anti-squeal Shim
*2 Front No. 2 Anti-squeal Shim
*3 Pad Wear Indicator Plate


Install the front No. 1 anti-squeal shim and front No. 2 anti-squeal shim to each front disc brake pad.

NOTICE:
·

Install the shims in the correct position and direction.

·

Disc brake grease may seep out slightly from the area where the anti-squeal shims are installed.

·

Make sure that disc brake grease is not applied onto the lining surface.




c.

Install the pad wear indicator plate to each front disc brake pad.

NOTICE:

Install each pad wear indicator plate in the correct position and direction.



Hide 04465 8.INSTALL FRONT DISC BRAKE PAD

a.

Install the 2 front disc brake pads to the front disc brake cylinder mounting.

NOTICE:

There should be no oil or grease on the friction surfaces of the front disc brake pads or the front disc.



Hide 47750 9.INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY

a.

Hold the 2 front disc brake cylinder slide pins and install the front disc brake cylinder assembly to the front disc brake cylinder mounting with the 2 bolts.

Torque:
34.3 N*m (350 kgf*cm, 25 ft.*lbf)


Hide 47313J 10.CONNECT FRONT FLEXIBLE HOSE

Click hereBrake>BRAKE (FRONT)>FRONT BRAKE FLEXIBLE HOSE>INSTALLATION

Hide 12.INSTALL FRONT WHEEL

Click hereSuspension>TIRE / WHEEL>TIRE AND WHEEL>INSTALLATION