2NZ-FE ENGINE CONTROL  SFI SYSTEM  Starter Signal Circuit  


DESCRIPTION

While the engine is being cranked, current flows from terminal ST2 of the ignition switch assembly to the park/neutral position switch assembly and to terminal STA of the ECM (STA signal).

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.


PROCEDURE

1.CHECK WHETHER ENGINE CAN BE CRANKED
a.

Check if the engine can be cranked.

Result:
Result Proceed to
Engine cannot be cranked A
Engine can be cranked B




A

2.READ VALUE USING GTS (STARTER SIGNAL)

B

16.READ VALUE USING GTS (STARTER SIGNAL)
2.READ VALUE USING GTS (STARTER SIGNAL)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / Starter Signal.

Powertrain > Engine and ECT > Data List
Tester Display
Starter Signal
50003 234 118

e.

Check the value displayed on the GTS when the ignition switch is turned to the ON and START positions.

OK:
Condition Starter Signal
Ignition switch ON OFF
Engine start position ON



Result:
Result Proceed to
NG (for A/T Models) A
NG (for M/T Models) B
OK C



A

3.INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY

B

7.INSPECT IGNITION SWITCH ASSEMBLY

C

9.INSPECT ST NO. 1 RELAY
3.INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY
a.

Inspect the park/neutral position switch assembly.

Click hereDrivetrain>U441E AUTOMATIC TRANSMISSION / TRANSAXLE>PARK / NEUTRAL POSITION SWITCH>INSPECTION


Result:
Proceed to
OK
NG



OK

4.INSPECT IGNITION SWITCH ASSEMBLY

NG

4.INSPECT IGNITION SWITCH ASSEMBLY
a.

Inspect the ignition switch assembly.

Click hereEngine / Hybrid System>2NZ-FE STARTING>IGNITION SWITCH>INSPECTION


Result:
Proceed to
OK
NG



OK

5.CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - PARK/NEUTRAL POSITION SWITCH ASSEMBLY - ECM)

NG

REPLACE IGNITION SWITCH ASSEMBLY

5.CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - PARK/NEUTRAL POSITION SWITCH ASSEMBLY - ECM)
a.

Disconnect the ignition or starter switch assembly connector.


b.

Disconnect the park/neutral position switch assembly connector.


c.

Disconnect the ECM connector.


d.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
E4-2 (ST2) - B14-4 (B) Always Below 1 Ω
E4-2 (ST2) - B56-52 (NSW) Always Below 1 Ω
E4-2 (ST2), B14-4 (B) or B56-52 (NSW) - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

6.CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH ASSEMBLY - ST NO. 1 RELAY - ECM)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

6.CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH ASSEMBLY - ST NO. 1 RELAY - ECM)
a.

Disconnect the park/neutral position switch assembly connector.


b.

Remove the ST NO. 1 relay from the engine room relay block and junction block assembly.


c.

Disconnect the ECM connector.


d.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
B14-5 (L) - A56-48 (STA) Always Below 1 Ω
B14-5 (L), 2 (ST NO. 1 relay) or A56-48 (STA) - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - IGNITION SWITCH ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

7.INSPECT IGNITION SWITCH ASSEMBLY
a.

Inspect the ignition switch assembly.

Click hereEngine / Hybrid System>2NZ-FE STARTING>IGNITION SWITCH>INSPECTION


Result:
Proceed to
OK
NG



OK

8.CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - ST NO. 1 RELAY - ECM)

NG

REPLACE IGNITION SWITCH ASSEMBLY

8.CHECK HARNESS AND CONNECTOR (IGNITION SWITCH ASSEMBLY - ST NO. 1 RELAY - ECM)
a.

Disconnect the ignition switch assembly connector.


b.

Remove the ST NO. 1 relay from the engine room relay block and junction block assembly.


c.

Disconnect the ECM connector.


d.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
E4-2 (ST2) - A56-48 (STA) Always Below 1 Ω
E4-2 (ST2), 2 (ST NO. 1 relay) or A56-48 (STA) - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - IGNITION SWITCH ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

9.INSPECT ST NO. 1 RELAY

Result:
Proceed to
OK
NG



OK

10.INSPECT STARTER ASSEMBLY

NG

REPLACE ST NO. 1 RELAY

10.INSPECT STARTER ASSEMBLY
a.

Inspect the starter assembly.

Click hereEngine / Hybrid System>2NZ-FE STARTING>STARTER>INSPECTION


Result:
Proceed to
OK
NG



OK

11.CHECK HARNESS AND CONNECTOR (ST NO. 1 RELAY - STARTER ASSEMBLY)

NG

REPLACE STARTER ASSEMBLY

11.CHECK HARNESS AND CONNECTOR (ST NO. 1 RELAY - STARTER ASSEMBLY)
a.

Remove the ST NO. 1 relay from the engine room relay block and junction block assembly.


b.

Disconnect the starter assembly connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
3 (ST NO. 1 relay) - B9-1 Always Below 1 Ω
3 (ST NO. 1 relay) or B9-1 - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

12.CHECK TERMINAL VOLTAGE (POWER SOURCE OF STARTER ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

12.CHECK TERMINAL VOLTAGE (POWER SOURCE OF STARTER ASSEMBLY)
a.

Disconnect the starter assembly connector.


b.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
B5-1 - Body ground Always 11 to 14 V



Result:
Proceed to
OK
NG



OK

13.CHECK TERMINAL VOLTAGE (POWER SOURCE OF ST NO. 1 RELAY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

13.CHECK TERMINAL VOLTAGE (POWER SOURCE OF ST NO. 1 RELAY)
a.
A318961C01
0.135,0.104 0.448,0.302 0.313,0.198 10 false *1 0.333,2.052 0.646,2.25 0.313,0.198 10 false *2
*1 Engine Room Relay Block and Junction Block Assembly
*2 ST NO. 1 Relay


Remove the ST NO. 1 relay from the engine room relay block and junction block assembly.


b.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
5 (ST NO. 1 relay) - Body ground Always 11 to 14 V



Result:
Proceed to
OK
NG



OK

14.CHECK HARNESS AND CONNECTOR (ST NO. 1 RELAY - BODY GROUND)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - ST NO. 1 RELAY)

14.CHECK HARNESS AND CONNECTOR (ST NO. 1 RELAY - BODY GROUND)
a.

Remove the ST NO. 1 relay from the engine room relay block and junction block assembly.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
1 (ST NO. 1 relay) - Body ground Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

15.CHECK HARNESS AND CONNECTOR (ST NO. 1 RELAY - PARK/NEUTRAL POSITION SWITCH ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

15.CHECK HARNESS AND CONNECTOR (ST NO. 1 RELAY - PARK/NEUTRAL POSITION SWITCH ASSEMBLY)
a.

Remove the ST NO. 1 relay from the engine room relay block and junction block assembly.


b.

Disconnect the park/neutral position switch assembly connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
2 (ST NO. 1 relay) - B14-5 (L) Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

16.READ VALUE USING GTS (STARTER SIGNAL)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine and ECT / Data List / All Data / Starter Signal.

Powertrain > Engine and ECT > Data List
Tester Display
Starter Signal
50003 234 118

e.

Check the value displayed on the GTS when the ignition switch is turned to the ON and START positions.

OK:
Condition Starter Signal
Ignition switch ON OFF
Engine start position ON



Result:
Proceed to
OK
NG



OK

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (ST NO. 1 RELAY - ECM)