U441E AUTOMATIC TRANSMISSION / TRANSAXLE  AUTOMATIC TRANSAXLE ASSEMBLY  REMOVAL  


PROCEDURE

Hide 11361J 1.REMOVE FLYWHEEL HOUSING UNDER COVER

Hide 32101A 2.REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT

a.
A107285E03
1.677,1.948 1.958,1.948 false 2,1.854 2.333,2.073 0.333,0.219 10 false SST

Using SST, hold the crankshaft pulley.

SST
09960-10010  (09962-01000, 09963-01000)


b.
C282063

Remove the 6 drive plate and torque converter assembly setting bolts.


Hide 51201 3.REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Hide 51204A 4.REMOVE CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY

Hide 5.REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

Hide 12361A 6.REMOVE FRONT ENGINE MOUNTING INSULATOR

Hide 12371A 7.REMOVE REAR ENGINE MOUNTING INSULATOR

Hide 8.REMOVE WIRE HARNESS CLAMP BRACKET

Hide 10.DISCONNECT ENGINE WIRE

a.
C306238C01
0.177,2.427 0.469,2.646 0.292,0.219 10 false *a 2.073,2.042 2.365,2.229 0.292,0.188 10 false *b 2.083,0.813 2.271,0.99 0.188,0.177 10 true *c 2.24,2.521 2.438,2.708 0.198,0.188 10 true *d
*a Park/Neutral Position Switch Assembly Connector
*b Transmission Wire Connector
*c Transmission Revolution Sensor Connector
*d Speedometer Sensor Connector


Disconnect the park/neutral position switch assembly connector.


b.

Disconnect the transmission wire connector.


c.

Disconnect the transmission revolution sensor connector.


d.

Disconnect the speedometer sensor connector.


e.

Disengage the 5 clamps.


Hide 12311A 11.REMOVE FRONT ENGINE MOUNTING BRACKET

a.
C305160

Remove the 2 bolts and front engine mounting bracket from the automatic transaxle assembly.


Hide 12321A 12.REMOVE REAR ENGINE MOUNTING BRACKET

a.
C305162

Remove the 3 bolts and rear engine mounting bracket from the automatic transaxle assembly.


Hide 12325A 13.REMOVE ENGINE MOUNTING BRACKET LH

a.
C305161

Remove the 3 bolts and engine mounting bracket LH from the automatic transaxle assembly.


Hide 32924 14.REMOVE NO. 2 OIL COOLER TUBE CLAMP

a.
C305163

Remove the bolt and No. 2 oil cooler tube clamp from the transmission oil filler tube sub-assembly.


Hide 32921 15.REMOVE INLET NO. 1 OIL COOLER TUBE

a.
C305164

Using a 14 mm union nut wrench, remove the inlet No. 1 oil cooler tube from the automatic transaxle assembly while holding the oil cooler tube union with a wrench.


Hide 32922 16.REMOVE OUTLET NO. 1 OIL COOLER TUBE

a.
C305165

Using a 14 mm union nut wrench, remove the outlet No. 1 oil cooler tube from the automatic transaxle assembly while holding the oil cooler tube union with a wrench.


Hide 33823 17.REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET

C305166

a.

Remove the 2 bolts and No. 1 transmission control cable bracket from the automatic transaxle assembly.


Hide 35103 18.REMOVE TRANSMISSION OIL LEVEL DIPSTICK SUB-ASSEMBLY

a.
C305167

Remove the transmission oil level dipstick sub-assembly from the transmission oil filler tube sub-assembly.


Hide 35013 19.REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY

C305168

a.

Disconnect the breather plug hose from the transmission oil filler tube sub-assembly.


b.

Remove the bolt and transmission oil filler tube sub-assembly from the automatic transaxle assembly.


c.

Remove the O-ring from the transmission oil filler tube sub-assembly.


Hide 12321B 20.REMOVE DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY

a.
C305169

Remove the bolt, nut and drive shaft heat insulator sub-assembly from the engine assembly.


Hide 11363A 21.REMOVE FLYWHEEL HOUSING SIDE COVER

Hide 28100 22.REMOVE STARTER ASSEMBLY

Hide 30500 23.REMOVE AUTOMATIC TRANSAXLE ASSEMBLY

a.
C305170N01
0.781,0.073 0.938,0.271 0.156,0.198 10 false A 2.354,0.031 2.51,0.229 0.156,0.198 10 false A 2.167,2 2.323,2.177 0.156,0.177 10 false B 0.813,1.802 0.969,2 0.156,0.198 10 false B 1.156,1.979 1.313,2.156 0.156,0.177 10 false B 0.51,0.927 0.667,1.125 0.156,0.198 10 false B 2.542,1.917 2.698,2.115 0.156,0.198 10 false B

Remove the 7 bolts and automatic transaxle assembly from the engine assembly.

NOTICE:

To prevent damage to the 2 knock pins, do not pry between the automatic transaxle assembly and engine assembly.


HINT:
·

Bolt (A): Remove from automatic transaxle assembly side

·

Bolt (B): Remove from engine assembly side




Hide 32000 24.REMOVE TORQUE CONVERTER ASSEMBLY

a.
C305171

Remove the torque converter assembly from the automatic transaxle assembly.

NOTICE:

Remove the torque converter assembly from the input shaft horizontally.



Hide 25.REMOVE WIRE HARNESS CLAMP BRACKET

a.
C305172

Remove the 3 bolts and 3 wire harness clamp brackets from the automatic transaxle assembly.


Hide 33829 26.REMOVE TRANSMISSION CONTROL CABLE SUPPORT

a.
C286539

Remove the bolt and transmission control cable support from the automatic transaxle assembly.


Hide 83181G 27.REMOVE SPEEDOMETER SENSOR

a.
C283227

Remove the bolt and speedometer sensor from the automatic transaxle assembly.


b.
C284293C01
0.844,1.74 0.844,1.385 false 1.688,1.573 1.688,1.219 false 3.094,1.708 3.094,1.354 false 0.792,1.75 1.104,1.906 0.313,0.156 10 false *1 1.625,1.604 1.938,1.76 0.313,0.156 10 false *2 3.042,1.719 3.354,1.875 0.313,0.156 10 false *3
*1 Speedometer Driven Gear
*2 O-ring
*3 Clip


Remove the clip and speedometer driven gear from the speedometer sensor.


c.

Remove the O-ring from the speedometer sensor.