1ZR-FE ENGINE MECHANICAL ENGINE UNIT INSTALLATION
PROCEDURE
19500
1.INSTALL IGNITION COIL ASSEMBLY
16331A
2.INSTALL THERMOSTAT
16321
3.INSTALL WATER INLET
16262
4.INSTALL WATER INLET HOSE
Install the water inlet hose and slide the 2 clips to secure it.
16261
5.INSTALL NO. 1 WATER BY-PASS HOSE
Install the No. 1 water by-pass hose to the cylinder head sub-assembly and slide the clip to secure it.
16268
6.INSTALL NO. 1 WATER BY-PASS PIPE
Install the No. 1 water by-pass pipe with the 2 bolts.
- Torque:
- 21 N*m (214 kgf*cm, 15 ft.*lbf)
16267
7.CONNECT NO. 3 WATER BY-PASS HOSE
Connect the No. 3 water by-pass hose to the water inlet housing and slide the clip to secure it.
12261
8.INSTALL VENTILATION HOSE
Install the ventilation hose to the PCV valve (ventilation valve sub-assembly) and slide the clip to secure it.
17141
9.INSTALL EXHAUST MANIFOLD
12321B
10.INSTALL DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY
17167
11.INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
11452
12.INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
Apply a light coat of engine oil to a new O-ring.
Install the O-ring to the engine oil level dipstick guide.
Install the engine oil level dipstick guide with the bolt.
- Torque:
- 21 N*m (214 kgf*cm, 15 ft.*lbf)
Install the engine oil level dipstick.
23250
13.INSTALL FUEL INJECTOR ASSEMBLY
23807V
14.INSTALL NO. 1 DELIVERY PIPE SPACER
23807
15.INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY
23901
16.CONNECT FUEL TUBE SUB-ASSEMBLY
17361M
17.INSTALL AIR TUBE
17111
18.INSTALL INTAKE MANIFOLD