U340E AUTOMATIC TRANSMISSION / TRANSAXLE  AUTOMATIC TRANSAXLE ASSEMBLY  INSTALLATION  


CAUTION / NOTICE / HINT

CAUTION:

The engine assembly with automatic transaxle assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop.


PROCEDURE

Hide 32000 2.INSTALL TORQUE CONVERTER ASSEMBLY

a.
D025371C02
1.885,1.01 3.073,1.01 true 0.469,0.51 1.833,0.51 true 3.094,0.906 3.354,1.125 0.26,0.219 10 false *a 0.281,0.427 0.594,0.583 0.313,0.156 10 false *b
*a Key
*b Matchmark


Turn the front oil pump drive gear so that the key is at the top and place a matchmark on the transaxle housing to indicate the position of the key.


b.
C057914C01
1.792,0.344 2.198,0.188 true 1.271,1.823 1.729,1.542 true 2.24,0.083 2.552,0.24 0.313,0.156 10 false *a 1.094,1.75 1.406,1.906 0.313,0.156 10 false *b
*a Groove
*b Matchmark


Place a matchmark on the torque converter assembly so that the position of its groove is clearly indicated.


c.
C287763C01
1.063,1.26 0.427,0.729 0.427,0.729 1.052,1.125 true 2.344,1.802 1.115,2.792 1.115,2.792 2.344,1.458 true 0.958,2.771 1.271,2.927 0.313,0.156 10 false *1 0.24,0.594 0.552,0.75 0.313,0.156 10 false *a
*1 Front Oil Pump Oil Seal
*a Matchmark


Align the matchmark on the transaxle housing with the one on the torque converter assembly and engage the splines of the input shaft with the turbine runner splines.

NOTICE:
·

Install the torque converter assembly to the input shaft while keeping it horizontal.

·

Do not damage the front oil pump oil seal.




d.
C287764C01
0.656,2.521 0.781,2.521 0.781,2.521 1.063,2 true 0.708,0.719 0.833,0.719 0.833,0.719 1.052,1.115 true 2.365,1.802 1.563,2.521 1.563,2.521 2.333,1.448 true 1.417,2.521 1.729,2.677 0.313,0.156 10 false *1 0.542,0.625 0.854,0.781 0.313,0.156 10 false *a 0.479,2.427 0.792,2.583 0.313,0.156 10 false *a
*1 Front Oil Pump Oil Seal
*a Matchmark


Rotate the torque converter assembly approximately 180° and engage the splines of the stator shaft with the stator assembly.

NOTICE:
·

Install the torque converter assembly to the input shaft while keeping it horizontal.

·

Do not damage the front oil pump oil seal.




e.
C287765C01
2.375,1.792 1.323,2.646 1.323,2.646 2.354,1.458 true 1.052,1.281 0.531,0.833 0.531,0.833 1.042,1.135 true 1.188,2.646 1.5,2.802 0.313,0.156 10 false *1 0.365,0.719 0.677,0.875 0.313,0.156 10 false *a
*1 Front Oil Pump Oil Seal
*a Matchmark


Rotate the torque converter assembly approximately 180° again, align the matchmark on the torque converter assembly with the one on the housing and insert the groove of the torque converter assembly into the key of the oil pump drive gear.

NOTICE:
·

Do not push the torque converter assembly excessively when rotating it.

·

Install the torque converter assembly to the input shaft while keeping it horizontal.

·

Do not damage the front oil pump oil seal.




f.

Clean the drive plate and torque converter assembly setting bolt holes.


g.
C273897C02
1.208,3.135 1.104,3.135 1.104,3.135 0.885,2.448 false 1.313,0.906 1.573,0.521 1.573,0.521 1.677,0.521 false 2.417,1.063 2.51,1.063 2.51,1.063 2.615,0.688 false 2.479,1.958 2.583,1.958 2.583,1.958 2.708,1.594 false 2.26,0.969 2.458,1.146 0.198,0.177 10 *a 2.313,1.865 2.479,2.031 0.167,0.167 10 *b 1.729,0.438 1.927,0.625 0.198,0.188 10 *a 1.24,3.052 1.438,3.24 0.198,0.188 10 *b 2.26,0.229 2.469,0.417 0.208,0.188 10 A
*a Engine Assembly Surface
*b Drive Plate Surface


Using a vernier caliper and straightedge, measure the dimension (A) between the automatic transaxle assembly contact surface of the engine assembly*a and the torque converter assembly contact surfaces of the drive plate*b.


h.
C287766N01
2.427,0.219 2.583,0.417 0.156,0.198 10 false B

Using a vernier caliper and straightedge, measure the dimension (B) shown in the illustration and check that the dimension (B) is more than the dimension (A), which was measured in the previous step.

Standard:

A + 1 mm (0.0394 in.) or more


NOTICE:
·

Make sure to deduct the thickness of the straightedge.

·

If the automatic transaxle assembly is installed to the engine assembly with the torque converter assembly not sufficiently inserted, the torque converter assembly may be damaged.

·

Do not include the thickness of the set block.




Hide 3.INSTALL WIRE HARNESS CLAMP BRACKET

a.

Install the wire harness clamp bracket to the automatic transaxle assembly with the bolt.

Torque:
25.5 N*m (260 kgf*cm, 19 ft.*lbf)


Hide 33403M 4.INSTALL SPEEDOMETER DRIVEN HOLE (ATM) COVER SUB-ASSEMBLY

a.

Coat a new O-ring with ATF and install it to the speedometer driven hole (ATM) cover sub-assembly.

NOTICE:

Be careful not to damage the O-ring.



b.

Install the speedometer driven hole (ATM) cover sub-assembly to the automatic transaxle assembly with the bolt.

Torque:
7.0 N*m (71 kgf*cm, 62 in.*lbf)


Hide 12321A 5.INSTALL REAR ENGINE MOUNTING BRACKET

a.

Install the rear engine mounting bracket to the automatic transaxle assembly with the 3 bolts.

Torque:
64 N*m (653 kgf*cm, 47 ft.*lbf)


Hide 12311A 6.INSTALL FRONT ENGINE MOUNTING BRACKET

a.

Install the front engine mounting bracket to the automatic transaxle assembly with the 2 bolts.

Torque:
45 N*m (459 kgf*cm, 33 ft.*lbf)


Hide 12325A 7.INSTALL ENGINE MOUNTING BRACKET LH

a.

Clean the bolts and the installation holes in the engine mounting bracket LH.


b.
C296562C01
1.667,1.875 1.802,1.875 1.802,1.875 2.031,1.479 false 1.49,1.781 1.802,1.99 0.313,0.208 10 false *a
*a Adhesive


Apply adhesive to 2 or 3 threads on the ends of the 3 bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent


NOTICE:

In order to ensure proper installation of the 3 bolts, apply adhesive to the 3 bolts and install them within 10 minutes of adhesive application.



c.

Install the engine mounting bracket LH to the automatic transaxle assembly with the 3 bolts.

Torque:
52 N*m (530 kgf*cm, 38 ft.*lbf)


Hide 30500 8.INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

a.
C287767C02
1.656,1.083 2.688,1.083 true 0.833,1 1.083,1.219 0.25,0.219 10 false *1 2.75,1 3.042,1.219 0.292,0.219 10 false *2
*1 Crankshaft
*2 Torque Converter Assembly Centerpiece


Apply clutch spline grease to the surface of the crankshaft that contacts the torque converter assembly centerpiece.

Clutch Spline Grease:

Toyota Genuine Clutch Spline Grease or equivalent

Maximum Grease Amount:

Approximately 1 g (0.0353 oz)



b.
C296634C01
2.448,0.802 2.875,0.802 true 0.656,0.583 1.229,0.583 true 2.938,0.74 3.375,1.104 0.438,0.365 10 false *1 0.469,0.51 0.906,0.875 0.438,0.365 10 false *1 0.938,2.313 1.375,2.677 0.438,0.365 10 false A 2.313,2.26 2.75,2.625 0.438,0.365 10 false A 0.656,2.958 0.802,3.198 0.146,0.24 10 true B 1.219,4.427 1.375,4.656 0.156,0.229 10 true B 0.854,4.188 1,4.427 0.146,0.24 10 true B 2.052,4.458 2.25,4.667 0.198,0.208 10 true B 2.49,4.406 2.698,4.646 0.208,0.24 10 true B
*1 Knock Pin


Confirm that the 2 knock pins are installed to the engine assembly and are not damaged.


c.

Install the automatic transaxle assembly to the engine assembly with the 7 bolts.

Torque:
29.5 N*m (301 kgf*cm, 22 ft.*lbf)

NOTICE:
·

Make sure that the wire harness or similar items are not pinched between the contact surfaces.

·

Do not use excess force when installing the automatic transaxle assembly.

·

When mounting the automatic transaxle assembly to the engine assembly, make sure to securely fit the 2 knock pins into the knock holes.

·

Check that the torque converter assembly rotates.

·

When tightening the bolts, be sure that the mating surfaces of the engine assembly and the automatic transaxle assembly are in close contact with one another.



HINT:
·

Bolt (A): Install from automatic transaxle assembly side

·

Bolt (B): Install from engine assembly side




Hide 33823 9.INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET

a.

Install the No. 1 transmission control cable bracket to the automatic transaxle assembly with the 2 bolts.

Torque:
12 N*m (122 kgf*cm, 9 ft.*lbf)


b.

Connect the wire harness clamp to the No. 1 transmission control cable bracket.


c.

Connect the transmission wire connector.


d.

Connect the park/neutral position switch assembly connector.


Hide 33829 10.INSTALL TRANSMISSION CONTROL CABLE SUPPORT

a.

Install the transmission control cable support to the automatic transaxle assembly with the bolt.

Torque:
12 N*m (122 kgf*cm, 9 ft.*lbf)


b.

Connect the wire harness clamp to the transmission control cable support.


c.

Connect the transmission revolution sensor connector.


Hide 28100 11.INSTALL STARTER ASSEMBLY

Click hereEngine / Hybrid System>1ZR-FE STARTING>STARTER>INSTALLATION

Hide 11363A 12.INSTALL FLYWHEEL HOUSING SIDE COVER

Click hereEngine / Hybrid System>1ZR-FE ENGINE MECHANICAL>ENGINE ASSEMBLY>INSTALLATION

Hide 35013 13.INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY

a.

Coat a new O-ring with ATF and install it to the transmission oil filler tube sub-assembly.

NOTICE:

Be careful not to damage the O-ring.



b.

Install the transmission oil filler tube sub-assembly to the automatic transaxle assembly with the bolt.

Torque:
11.5 N*m (117 kgf*cm, 8 ft.*lbf)


c.

Install the transmission oil level gauge sub-assembly to the transmission oil filler tube sub-assembly.


Hide 14.INSTALL OIL COOLER TUBE SUB-ASSEMBLY

a.

Connect the oil cooler tube sub-assembly to the 2 oil cooler tube unions and slide the 2 clips to secure it.


b.

Install the oil cooler tube sub-assembly to the transmission oil filler tube sub-assembly with the bolt.

Torque:
11.5 N*m (117 kgf*cm, 8 ft.*lbf)


Hide 12361A 15.TEMPORARILY INSTALL FRONT ENGINE MOUNTING INSULATOR

Click hereEngine / Hybrid System>1ZR-FE ENGINE MECHANICAL>ENGINE ASSEMBLY>INSTALLATION

Hide 12371A 16.TEMPORARILY INSTALL REAR ENGINE MOUNTING INSULATOR

Click hereEngine / Hybrid System>1ZR-FE ENGINE MECHANICAL>ENGINE ASSEMBLY>INSTALLATION

Hide 17.INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

Click hereEngine / Hybrid System>1ZR-FE ENGINE MECHANICAL>ENGINE ASSEMBLY>INSTALLATION

Hide 51204A 18.TEMPORARILY INSTALL CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER>INSTALLATION

Hide 51201 19.INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER>INSTALLATION

Hide 51204A 20.FULLY INSTALL CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER>INSTALLATION

Hide 12371A 21.FULLY INSTALL REAR ENGINE MOUNTING INSULATOR

Click hereEngine / Hybrid System>1ZR-FE ENGINE MECHANICAL>ENGINE ASSEMBLY>INSTALLATION

Hide 12361A 22.FULLY INSTALL FRONT ENGINE MOUNTING INSULATOR

Click hereEngine / Hybrid System>1ZR-FE ENGINE MECHANICAL>ENGINE ASSEMBLY>INSTALLATION

Hide 32101A 25.INSTALL DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT

a.

Clean the threads of the 6 drive plate and torque converter assembly setting bolts.


b.
C296562C01
1.667,1.875 1.802,1.875 1.802,1.875 2.031,1.479 false 1.49,1.781 1.802,1.99 0.313,0.208 10 false *a
*a Adhesive


Apply a few drops of adhesive to 2 or 3 threads at the tip of each of the 6 drive plate and torque converter assembly setting bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent


NOTICE:

In order to ensure proper installation of the 6 drive plate and torque converter assembly setting bolts, apply adhesive to the 6 drive plate and torque converter assembly setting bolts and install them within 10 minutes of adhesive application.



c.

Turn the crankshaft to gain access to the installation locations of the 6 drive plate and torque converter assembly setting bolts and install each bolt while holding the crankshaft pulley with SST.

SST
09213-54015  09330-00021  

HINT:

Part number of installation bolt for SST (crankshaft pulley holding tool): 91551-00850 (quantity: 2)


Torque:
28 N*m (286 kgf*cm, 21 ft.*lbf)

NOTICE:

First install the black-colored bolt, and then the remaining 5 silver-colored bolts.



Hide 11361J 26.INSTALL FLYWHEEL HOUSING UNDER COVER

Click hereEngine / Hybrid System>1ZR-FE ENGINE MECHANICAL>ENGINE ASSEMBLY>INSTALLATION