SUPPLEMENTAL RESTRAINT SYSTEMS  SPIRAL CABLE  INSTALLATION  


PROCEDURE

Hide 84306 1.INSPECT SPIRAL CABLE SUB-ASSEMBLY (w/ VSC)

NOTICE:

If the steering sensor is installed to a misaligned spiral cable sub-assembly, spiral cable with sensor sub-assembly malfunction DTCs, such as DTC B1801, C1231 and C1433, will be stored and it will be impossible to clear them. If this happens, replace the spiral cable with sensor sub-assembly with a new one.


a.

Check if the spiral cable sub-assembly is centered.

OK:
·

The connector is positioned at the top.

·

The alignment marks are aligned correctly.

·

The colored roller or flat cable can be seen in the inspection window.


B454844C02
1.125,1.542 1.542,1.958 0.417,0.417 4.229,1.51 4.646,1.927 0.417,0.417 1.042,1.021 1.49,1.021 1.49,1.021 1.49,1.25 true 4.188,0.917 4.635,0.917 4.635,0.917 4.635,1.146 true 4.156,1.385 4.604,1.385 4.604,1.385 4.604,1.229 true 1.042,1.365 1.5,1.365 true 0.365,0.125 0.677,0.281 0.313,0.156 10 false *A 3.74,0.135 4.052,0.292 0.313,0.156 10 false *B 0.865,0.938 1.094,1.125 0.229,0.188 10 false *a 1.177,1.573 1.385,1.74 0.208,0.167 10 true *b 0.865,1.281 1.094,1.49 0.229,0.208 10 false *c 3.969,1.302 4.177,1.49 0.208,0.188 10 false *d 4.26,1.542 4.469,1.708 0.208,0.167 10 true *b 3.99,0.844 4.24,1.042 0.25,0.198 10 false *a
*A Colored Roller Type *B Flat Cable Type
*a Inspection Window *b Alignment Mark
*c Colored Roller *d Flat Cable



b.

If the spiral cable sub-assembly is not centered, center it.

NOTICE:

Make sure to observe the following precautions, otherwise the spiral cable sub-assembly may be damaged.

·

Release the interlock before rotating the spiral cable sub-assembly.

·

Do not rotate the spiral cable sub-assembly using the airbag wire harness.

·

Do not rotate the spiral cable sub-assembly with excessive force.



i.
B286445C03
1.49,1.167 0.625,1.167 true 0.458,1.083 0.771,1.24 0.313,0.156 10 false *a
*a Interlock


While pushing on the interlock shown in the illustration, rotate the spiral cable sub-assembly counterclockwise slowly by hand until it stops.

NOTICE:

If the spiral cable sub-assembly is rotated clockwise in this step, it may be damaged and may no longer be able to be centered. Make sure to only rotate the spiral cable sub-assembly counterclockwise.


HINT:

If the interlock is engaged, the spiral cable sub-assembly will lock when the connector is near at the top or bottom of the rotation of the spiral cable sub-assembly.



ii.
B454845

If the connector is not positioned at the bottom of the rotation of the spiral cable sub-assembly when the spiral cable sub-assembly is turned until it stops, turn the spiral cable sub-assembly clockwise until the connector is positioned at the bottom as shown in the illustration.


iii.
B454846C02
1.417,1.083 0.573,1.083 true 0.406,0.99 0.656,1.167 0.25,0.177 10 false *a
*a Interlock


While pushing on the interlock shown in the illustration, rotate the spiral cable sub-assembly clockwise approximately 2.5 times.

NOTICE:

If the spiral cable sub-assembly is rotated clockwise 5 times or more from the point at which it stops and the connector is positioned at the bottom, the spiral cable sub-assembly may be damaged.


HINT:

If the interlock is engaged, the spiral cable sub-assembly will lock when the connector is near at the top or bottom of the rotation of the spiral cable sub-assembly.



iv.

Check that the spiral cable sub-assembly is centered.

OK:
·

The connector is positioned at the top.

·

The alignment marks are aligned correctly.

·

The colored roller or flat cable can be seen in the inspection window.


NOTICE:

If the spiral cable sub-assembly cannot be centered, it may be damaged. Replace the spiral cable sub-assembly with a new one.


B454844C02
1.125,1.542 1.542,1.958 0.417,0.417 4.229,1.51 4.646,1.927 0.417,0.417 1.042,1.021 1.49,1.021 1.49,1.021 1.49,1.25 true 4.188,0.917 4.635,0.917 4.635,0.917 4.635,1.146 true 4.156,1.385 4.604,1.385 4.604,1.385 4.604,1.229 true 1.042,1.365 1.5,1.365 true 0.365,0.125 0.677,0.281 0.313,0.156 10 false *A 3.74,0.135 4.052,0.292 0.313,0.156 10 false *B 0.865,0.938 1.094,1.125 0.229,0.188 10 false *a 1.177,1.573 1.385,1.74 0.208,0.167 10 true *b 0.865,1.281 1.094,1.49 0.229,0.208 10 false *c 3.969,1.302 4.177,1.49 0.208,0.188 10 false *d 4.26,1.542 4.469,1.708 0.208,0.167 10 true *b 3.99,0.844 4.24,1.042 0.25,0.198 10 false *a
*A Colored Roller Type *B Flat Cable Type
*a Inspection Window *b Alignment Mark
*c Colored Roller *d Flat Cable




Hide 84306 2.INSTALL SPIRAL CABLE SUB-ASSEMBLY (w/ VSC)

a.
B279789C06
2.25,0.615 1.938,0.49 true 2.313,0.771 1.979,1.063 1.979,1.063 2.344,1.156 true 2.917,0.854 3.156,0.635 true 0.51,0.917 0.302,0.594 true 1.781,0.406 2.094,0.563 0.313,0.156 10 false *c 1.823,1 2.135,1.156 0.313,0.156 10 false *a 3.177,0.552 3.406,0.698 0.229,0.146 10 false *b 0.146,0.5 0.375,0.646 0.229,0.146 10 false *b
*a Guide
*b Pin
*c Lock Pin


Align the 2 pins and 2 guides, and engage the 6 claws to install the spiral cable sub-assembly to the steering sensor.

NOTICE:
·

Do not remove the lock pin before the spiral cable sub-assembly is installed to the steering sensor.

·

Do not damage the pins of the spiral cable sub-assembly or guides of the steering sensor.

·

The spiral cable sub-assembly can be rotated up to 30° even when the interlock is engaged. Therefore, make sure that both guides are aligned properly when installing the spiral cable sub-assembly to the steering sensor.




b.

Remove the lock pin from the steering sensor.


Hide 3.ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

Hide 84306 4.INSTALL SPIRAL CABLE SUB-ASSEMBLY (w/o VSC)

a.

Check that the ignition switch is off.


b.

Check that the cable is disconnected from the negative (-) battery terminal.

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.



c.

Check that the front wheels are facing straight ahead.


d.

Set the turn signal switch to the neutral position.

NOTICE:

If it is not in the neutral position, the turn signal switch pin may break.



e.

Engage the 3 claws to install the spiral cable sub-assembly.


f.

Connect each connector.


Hide 84307 5.INSTALL SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY (w/ VSC)

NOTICE:
·

Do not replace the spiral cable with sensor sub-assembly with the battery connected and the ignition switch ON.

·

Do not rotate the spiral cable with sensor sub-assembly without the steering wheel assembly installed, with the battery connected and the ignition switch ON.

·

Ensure that the steering wheel assembly is installed and aligned straight when inspecting the steering sensor.



a.

Check that the ignition switch is off.


b.

Check that the cable is disconnected from the negative (-) battery terminal.

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.



c.

Check that the front wheels are facing straight ahead.


d.

Set the turn signal switch to the neutral position.

NOTICE:

If it is not in the neutral position, the turn signal switch pin may break.



e.

Engage the 3 claws to install the spiral cable with sensor sub-assembly.


f.

Connect each connector.


Hide 45286B 6.INSTALL UPPER STEERING COLUMN COVER

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>INSTALLATION

Hide 45287 7.INSTALL LOWER STEERING COLUMN COVER

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>INSTALLATION

Hide 8. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

Hide 9.INSPECT AND ADJUST SPIRAL CABLE

a.

Check that the ignition switch is off.


b.

Check that the cable is disconnected from the negative (-) battery terminal.

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.



c.
B481469C02
0.583,1.719 0.396,1.719 true 0.521,0.542 0.521,0.781 true 0.438,0.458 0.271,0.458 true 0.542,1.51 0.375,1.51 true 0.24,0.208 0.458,0.396 0.219,0.188 10 true *A 0.302,1.208 0.563,1.385 0.26,0.177 10 true *B 0.458,0.76 0.635,0.969 0.177,0.208 10 true *b 0.229,1.635 0.417,1.813 0.188,0.177 10 false *c 0.125,0.365 0.292,0.563 0.167,0.198 10 true *a 0.188,1.417 0.354,1.615 0.167,0.198 10 true *a
*A Flat Cable Type
*B Colored Roller Type
*a Inspection Window
*b Flat Cable
*c Colored Roller


Check if the spiral cable sub-assembly is centered.

OK:
·

The connector is positioned at the top.

·

The colored roller or flat cable can be seen in the inspection window.



d.

If the spiral cable sub-assembly is not centered, center it.

NOTICE:

Make sure to observe the following precautions, otherwise the spiral cable sub-assembly may be damaged.

·

Do not rotate the spiral cable sub-assembly with the battery connected and the ignition switch ON.

·

Release the interlock before rotating the spiral cable sub-assembly.

·

Do not rotate the spiral cable sub-assembly using the airbag wire harness.

·

Do not rotate the spiral cable sub-assembly with excessive force.



i.
B356658C01
1.813,0.979 2.573,0.979 true 2.625,0.875 2.865,1.063 0.24,0.188 10 true *a
*a Interlock


While pushing on the interlock shown in the illustration, rotate the spiral cable sub-assembly counterclockwise slowly by hand until it stops.

NOTICE:

If the spiral cable sub-assembly is rotated clockwise in this step, it may be damaged and may no longer be able to be centered. Make sure to only rotate the spiral cable sub-assembly counterclockwise.


HINT:

If the interlock is engaged, the spiral cable sub-assembly will lock when the connector is near at the top or bottom of the rotation of the spiral cable sub-assembly.



ii.
B481470

If the connector is not positioned at the bottom of the rotation of the spiral cable sub-assembly when the spiral cable sub-assembly is turned until it stops, turn the spiral cable sub-assembly clockwise until the connector is positioned at the bottom as shown in the illustration.


iii.
B481471C01
1.604,1.01 0.813,1.01 true 0.625,0.906 0.823,1.125 0.198,0.219 10 true *a
*a Interlock


While pushing on the interlock shown in the illustration, rotate the spiral cable sub-assembly clockwise approximately 2.5 times.

NOTICE:

If the spiral cable sub-assembly is rotated clockwise 5 times or more from the point at which it stops and the connector is positioned at the bottom, the spiral cable sub-assembly may be damaged.


HINT:

If the interlock is engaged, the spiral cable sub-assembly will lock when the connector is near at the top or bottom of the rotation of the spiral cable sub-assembly.



iv.
B481469C02
0.583,1.719 0.396,1.719 true 0.521,0.542 0.521,0.781 true 0.438,0.458 0.271,0.458 true 0.542,1.51 0.375,1.51 true 0.24,0.208 0.458,0.396 0.219,0.188 10 true *A 0.302,1.208 0.563,1.385 0.26,0.177 10 true *B 0.458,0.76 0.635,0.969 0.177,0.208 10 true *b 0.229,1.635 0.417,1.813 0.188,0.177 10 false *c 0.125,0.365 0.292,0.563 0.167,0.198 10 true *a 0.188,1.417 0.354,1.615 0.167,0.198 10 true *a
*A Flat Cable Type
*B Colored Roller Type
*a Inspection Window
*b Flat Cable
*c Colored Roller


Check that the spiral cable sub-assembly is centered.

OK:
·

The connector is positioned at the top.

·

The colored roller or flat cable can be seen in the inspection window.


NOTICE:

If the spiral cable sub-assembly cannot be centered, it may be damaged. Replace the spiral cable sub-assembly or spiral cable with sensor sub-assembly with a new one.




Hide 45100 10.INSTALL STEERING WHEEL ASSEMBLY

Click hereSteering>STEERING COLUMN>STEERING WHEEL>INSTALLATION