2ZR-FE INTAKE / EXHAUST  INTAKE MANIFOLD  REMOVAL  


PROCEDURE

Hide 22210 1.REMOVE THROTTLE BODY ASSEMBLY

Click hereEngine / Hybrid System>2ZR-FE ENGINE CONTROL>THROTTLE BODY>REMOVAL

Hide 89421 2.REMOVE VACUUM SENSOR (E.F.I. VACUUM SENSOR ASSEMBLY)

Click hereEngine / Hybrid System>2ZR-FE EMISSION CONTROL>VACUUM SENSOR>REMOVAL

Hide 17111 3.REMOVE INTAKE MANIFOLD

a.
A323375

Disengage the 4 wire harness clamps.


b.

Remove the bolt and wire harness clamp bracket.


c.
A398026

Disengage the 3 wire harness clamps.


d.

Disconnect the No. 2 air hose and No. 1 vacuum switching valve assembly (for ACIS) connector.


e.

Remove the engine cover joint and vacuum sensor bracket from the intake manifold.


f.
A323392C02
1.083,0.677 1.25,0.677 1.25,0.677 1.594,0.927 true 2.833,0.292 2.688,0.292 2.688,0.292 2.573,0.823 true 2.604,1.208 2.854,1.635 2.854,1.635 3.021,1.635 true 2.833,0.198 3.052,0.406 0.219,0.208 10 true *1 0.865,0.573 1.094,0.792 0.229,0.219 10 true *2 3.021,1.542 3.229,1.76 0.208,0.219 10 true *3
*1 No. 1 Fuel Vapor Feed Hose
*2 No. 3 Air Hose
*3 No. 1 Vacuum Transmitting Hose


Disconnect the No. 1 fuel vapor feed hose and No. 3 air hose from the intake manifold.


g.

Slide the clip and disconnect the No. 1 vacuum transmitting hose from the intake manifold.


h.
A323377

Slide the clip and disconnect the ventilation hose from the intake manifold.


i.
A323391C01
0,0 0,0 false
V100135

Bolt
V100136

Nut


Remove the 5 bolts, 2 nuts, intake manifold stay and intake manifold.


j.
A308412

Remove the No. 1 intake manifold to head gasket from the intake manifold.


k.
A216085

Remove the engine cover joint from the intake manifold.


Hide 4.REMOVE STUD BOLT (w/ Stud Bolt)

HINT:

If a stud bolt is deformed or the threads are damaged, replace it.


a.
A235776

Using an E6 "TORX" socket wrench, remove the 2 stud bolts from the intake manifold.