DOOR / HATCH  REAR DOOR  DISASSEMBLY  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the RH side.



PROCEDURE

Hide 1. PRECAUTION (w/ Power Window)

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


Hide 2.DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Power Window)

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION


Hide 74250 3.REMOVE REAR ARMREST ASSEMBLY

a.
B358460

Using a moulding remover, disengage the 2 clips and 7 claws and remove the rear armrest assembly.


Hide 69260E 4.REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

a.
B373259C01
1.906,1.396 1.563,1.198 true 1.969,1.375 2.208,1.573 0.24,0.198 10 false *a
*a Protective Tape
V100155

Protective Tape


Apply protective tape to the area shown in the illustration.


b.

Insert a clip remover between the rear door regulator inside handle plate and rear door trim board sub-assembly.


c.

Turn the rear door window regulator handle assembly with the clip remover inserted, as shown in the illustration.


d.

Remove the rear door window regulator handle assembly and rear door window regulator handle shaft snap ring.


Hide 69272B 5.REMOVE REAR DOOR REGULATOR INSIDE HANDLE PLATE (w/o Power Window)

a.
B373260

Remove the rear door regulator inside handle plate.


Hide 74272A 6.REMOVE REAR DOOR ARMREST UPPER BASE PANEL (w/o Power Window)

a.
B373583

Using a moulding remover, disengage the clip, 2 claws and 2 guides and remove the rear door armrest upper base panel.


Hide 7.REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL (w/ Power Window)

a.
B358462

Using a moulding remover, disengage the clip, 3 claws and 3 guides.


b.

Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.


Hide 67603 8.REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

a.
B363004C01
0,0 0,0 false
V100155

Protective Tape


Put protective tape around the rear door panel.


b.
B358465C01
0,0 0,0 false
V100155

Protective Tape


Using a screwdriver with its tip wrapped with protective tape, disengage the claw and open the cover.


c.
B358466

Remove the 3 screws.


d.
B358467

Disengage the 9 clips and remove the rear door trim board sub-assembly as shown in the illustration.


e.
B358469

Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly.


Hide 69205A 9.REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

a.
B358470

Disengage the 4 guides and remove the rear door inside handle sub-assembly.


Hide 68173B 10.REMOVE REAR DOOR INNER GLASS WEATHERSTRIP

a.
B358471

Disengage the 5 claws and remove the rear door inner glass weatherstrip.


Hide 67841B 11.REMOVE REAR DOOR SERVICE HOLE COVER

a.
B358472

Remove the rear door service hole cover.

HINT:

Remove any remaining butyl tape from the rear door panel.



Hide 68630 12.REMOVE REAR DOOR CHECK ASSEMBLY

a.
B358473

Remove the 3 bolts and rear door check assembly.


Hide 67871 13.REMOVE REAR DOOR WEATHERSTRIP

a.
B358474

Using a clip remover, disengage the 19 clips and remove the rear door weatherstrip.


Hide 68142C 14.REMOVE REAR DOOR GLASS RUN

a.
B358475

Remove the rear door glass run.


Hide 67847B 15.REMOVE NO. 1 REAR DOOR VENT SEAL

a.
B358476

Remove the No. 1 rear door vent seal.


Hide 67407H 16.REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

a.
B358477C02
0,0 0,0 false
V100135

Bolt
V100136

Screw


Remove the 2 bolts and screw, and rear door window division bar sub-assembly.

NOTICE:

When the rear door window division bar sub-assembly is removed, do not allow the rear door quarter window glass to fall.



Hide 68123B 17.REMOVE REAR DOOR QUARTER WINDOW GLASS

a.
B358478

Remove the rear door quarter window glass with the rear door quarter window weatherstrip as shown in the illustration.


b.

Remove the rear door quarter window glass from the rear door quarter window weatherstrip.


Hide 68103 18.REMOVE REAR DOOR GLASS SUB-ASSEMBLY

a.
B358479

Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.

NOTICE:

Do not damage the rear door glass sub-assembly.



Hide 69905B 19.REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY

a.
B358580C01
0,0 0,0 false
V100155

Protective Tape


Using a screwdriver, remove the rear door glass channel sub-assembly.

HINT:

Tape the screwdriver tip before use.



Hide 69975A 20.REMOVE REAR DOOR GLASS CHANNEL FILLER

a.

Remove the rear door glass channel filler from the rear door glass assembly.


Hide 67673A 21.REMOVE REAR DOOR FRAME GARNISH

a.
B358481

Disengage the clip and remove the rear door frame garnish.

HINT:

This rear door frame garnish needs to be replaced with a new one because the clip will break when removing it.



Hide 69840A 22.REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY (w/o Power Window)

a.
B373256

Remove the 3 bolts and rear door window regulator assembly.

NOTICE:

Do not drop or damage the rear door window regulator assembly when removing the bolts.



Hide 23.REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY (w/ Power Window)

a.

Connect the cable to the negative (-) battery terminal.


b.

Connect the rear power window regulator switch assembly.


c.

Operate the rear power window regulator switch assembly to raise the rear door window regulator assembly to the highest position.


d.

Disconnect the cable from the negative (-) battery terminal.


e.

Disconnect the rear power window regulator switch assembly.


f.
B358482C04
1.927,1.146 2.438,0.854 true 2.479,0.708 2.792,0.906 0.313,0.198 10 true *a
*a Temporary Bolt


Disconnect the connector.


g.

Loosen the temporary bolt.

NOTICE:

Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.



h.

Remove the 3 bolts.


i.

Remove the rear door window regulator assembly.


j.

Remove the temporary bolt from the rear door window regulator assembly.


Hide 85710F 24.REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY (w/ Power Window)

a.
B373249

Using a T25 "TORX" socket wrench, remove the 3 screws and rear power window regulator motor assembly from the rear door window regulator sub-assembly.


Hide 69330 25.REMOVE REAR DOOR LOCK ASSEMBLY

a.
B358484C02
0.271,2.885 0.417,2.646 true 0.135,2.885 0.333,3.115 0.198,0.229 10 true *a
*a Release Plate


Disconnect the connector.


b.

Using a T30 "TORX" socket wrench, remove the 3 screws.


c.

Move the rear door lock assembly downward and disconnect in from the release plate of the rear door outside handle frame sub-assembly.


d.

When reusing the rear door lock assembly:

i.
B358485

Remove the door lock wiring harness seal from the rear door lock assembly.



Hide 69037 26.REMOVE REAR DOOR LOCK COVER SUB-ASSEMBLY

a.
B358486

Using a screwdriver, disengage the 2 claws as shown in the illustration.


b.
B373251

Disengage the 2 claws and remove the rear door lock cover sub-assembly.


Hide 69730D 27.REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

a.
B358488

Remove the rear door lock remote control cable assembly as shown in the illustration.


Hide 69770B 28.REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY

a.
B358490

Remove the rear door inside locking cable assembly as shown in the illustration.


Hide 69227J 29.REMOVE REAR DOOR OUTSIDE HANDLE COVER

a.
B358492

Using a T30 "TORX" socket wrench, loosen the screw.

HINT:

The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.



b.

Disengage the claw and remove the rear door outside handle cover.


Hide 69230 30.REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

a.
B358493

Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

NOTICE:

The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless it is pulled and held.



b.
B358494

Remove the rear door outside handle assembly as shown in the illustration.


Hide 69241G 31.REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD

a.
B358495

Disengage the 3 claws and remove the rear door front outside handle pad.


Hide 69242G 32.REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD

a.
B358496

Disengage the 2 claws and remove the rear door rear outside handle pad.


Hide 69203A 33.REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

a.
B358497C01
0.104,0.104 0.49,0.333 0.385,0.229 12 true *A 0.125,2.469 0.438,2.625 0.313,0.156 12 false *B
*A Inside
*B Outside


Using a T30 "TORX" socket wrench, remove the screw.


b.

Slide the rear door outside handle frame sub-assembly to disengage the claw of the rear door outside handle frame sub-assembly, and then remove it.


Hide 75792 34.REMOVE DOOR WINDOW FRAME MOULDING CLIP

a.
B358498

Disengage the 2 claws and remove the door window frame moulding clip.


Hide 67003C 35.REMOVE REAR DOOR PANEL CUSHION

a.
B358499

Disengage the 2 claws and remove the 2 rear door panel cushions.


Hide 75730 36.REMOVE REAR DOOR BELT MOULDING ASSEMBLY

HINT:

Use the same procedure as for the LH side.

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>REAR DOOR BELT MOULDING>REMOVAL


Hide 75761A 37.REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

HINT:

Use the same procedure as for the LH side.

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>REAR DOOR WINDOW FRAME MOULDING>REMOVAL


Hide 75923 38.REMOVE NO. 2 BLACK OUT TAPE

HINT:

Use the same procedure as for the LH side.

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>BLACK OUT TAPE(for Rear Door)>REMOVAL