DOOR / HATCH  FRONT DOOR  DISASSEMBLY  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the RH side.



PROCEDURE

Hide 1. PRECAUTION (w/ Power Window)

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


Hide 2.DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Power Window)

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION


Hide 74645A 3.REMOVE DOOR ASSIST GRIP COVER

a.
B358395

Using a moulding remover, disengage the 10 claws and remove the door assist grip cover.


Hide 74210 4.REMOVE FRONT ARMREST ASSEMBLY

a.
B358397

Using a moulding remover, disengage the 2 clips and 5 claws and remove the front armrest assembly.


Hide 69260 5.REMOVE FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

a.
B373257C01
1.906,1.292 1.552,1.208 true 1.938,1.229 2.177,1.427 0.24,0.198 10 false *a
*a Protective Tape
V100155

Protective Tape


Apply protective tape to the area shown in the illustration.


b.

Insert a clip remover between the front door regulator inside handle plate and front door trim board sub-assembly.


c.

Turn the front door window regulator handle assembly with the clip remover inserted, as shown in the illustration.


d.

Remove the front door window regulator handle assembly and front door window regulator handle shaft snap ring.


Hide 69272 6.REMOVE FRONT DOOR REGULATOR INSIDE HANDLE PLATE (w/o Power Window)

a.
B373258

Remove the front door regulator inside handle plate.


Hide 7.REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Driver Side with Power Window)

a.
B358399

Using a moulding remover, disengage the clip, 8 claws and 4 guides.


b.

Disconnect the connector and remove the power window regulator master switch assembly with front door armrest base panel.


Hide 8.REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL (for Front Passenger Side with Power Window)

a.
B373234

Using a moulding remover, disengage the clip, 8 claws and 5 guides.


b.

Disconnect the connector and remove the power window regulator switch assembly with front door armrest base panel.


Hide 67491A 9.REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH

a.
B358403

Disengage the clip and 2 guides and remove the front door lower frame bracket garnish.


Hide 67601 10.REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY

a.
B358405C02
0,0 0,0 false
V100155

Protective Tape


Using a screwdriver with its tip wrapped with protective tape, disengage the claw and open the cover.


b.
B358406C01
0,0 0,0 false
V100155

Protective Tape


Put protective tape around the front door panel.


c.
B358407

Remove the 3 screws.


d.
B373236

Disengage the 8 clips and remove the front door trim board sub-assembly as shown in the illustration.


e.
B358410

Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly.


Hide 69205 11.REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

a.
B358412

Disengage the 4 guides and remove the front door inside handle sub-assembly.


Hide 68171B 12.REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP

a.
B358414

Disengage the 8 claws as shown in the illustration and remove the front door inner glass weatherstrip.


Hide 13.REMOVE OUTER REAR VIEW MIRROR ASSEMBLY WITH COVER

Click hereVehicle Exterior>MIRROR (EXT)>OUTER REAR VIEW MIRROR>REMOVAL

Hide 67831 14.REMOVE FRONT DOOR SERVICE HOLE COVER

a.
B373238

Remove the front door service hole cover.

HINT:

Remove any remaining butyl tape from the front door panel.



Hide 68101 15.REMOVE FRONT DOOR GLASS SUB-ASSEMBLY

a.

w/ Power Window:

i.

Connect the cable to the negative (-) battery terminal.



b.

for Driver Side with Power Window:

i.

Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.



c.

for Front Passenger Side with Power Window:

i.

Connect the power window regulator switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.



d.

w/ Power Window:

i.

Disconnect the cable from the negative (-) battery terminal.



e.

for Driver Side with Power Window:

i.

Disconnect the power window regulator master switch assembly.



f.

for Front Passenger Side with Power Window:

i.

Disconnect the power window regulator switch assembly.



g.

w/o Power Window:

i.

Temporarily install the front door window regulator handle assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.


ii.

Remove the front door window regulator handle assembly.



h.
B358416

Remove the 2 bolts.

NOTICE:

After the bolts are removed, do not allow the front door glass sub-assembly to fall.



i.
B358417N01
2.885,0.146 3.115,0.354 0.229,0.208 10 true 1 1.458,0.156 1.688,0.365 0.229,0.208 10 false 2

Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

NOTICE:

Do not damage the front door glass sub-assembly.



Hide 69820 16.REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY (w/o Power Window)

a.
B373255

Remove the 5 bolts and front door window regulator assembly.

NOTICE:

Do not drop or damage the front door window regulator assembly when removing the bolts.



Hide 17.REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY (w/ Power Window)

a.
B373239C01
1.417,0.885 1.802,0.604 true 1.813,0.469 2.063,0.656 0.25,0.188 10 true *a
*a Temporary Bolt


Disconnect the connector.


b.

Loosen the temporary bolt.

NOTICE:

Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator assembly may fall and cause damage.



c.

Remove the 5 bolts.


d.

Remove the front door window regulator assembly.


e.

Remove the temporary bolt from the front door window regulator assembly.


Hide 85710E 18.REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY (w/ Power Window)

a.
B373240

Using a T25 "TORX" socket wrench, remove the 3 screws and front power window regulator motor assembly from the front door window regulator sub-assembly.


Hide 68141C 19.REMOVE FRONT DOOR GLASS RUN

a.
B358420

Remove the front door glass run.


Hide 67403F 20.REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

a.
B358421

Remove the bolt.


b.

Disengage the guide and remove the front door rear lower frame sub-assembly.


Hide 21.REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Driver Side)

a.
B358422

Remove the hole plug.


b.
B358423

Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover with lock cylinder assembly.

HINT:

The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.



Hide 22.REMOVE FRONT DOOR OUTSIDE HANDLE COVER WITH LOCK CYLINDER ASSEMBLY (for Front Passenger Side)

a.

w/ Lock Cylinder:

HINT:

Use the same procedures as for the driver side.



Hide 69217E 23.REMOVE FRONT DOOR OUTSIDE HANDLE COVER RH (for Driver Side)

a.
B358424

Using a screwdriver, disengage the claw and 2 guides, and remove the front door outside handle cover RH as shown in the illustration.


Hide 69217F 24.REMOVE FRONT DOOR OUTSIDE HANDLE COVER LH (for Front Passenger Side)

a.

w/ Lock Cylinder:

HINT:

Use the same procedure as for the driver side.



b.

w/o Lock Cylinder:

i.
B358426

Remove the hole plug.


ii.
B358427

Using a T30 "TORX" socket wrench, loosen the screw and remove the front door outside handle cover LH.

HINT:

The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.




Hide 69210 25.REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY

a.
B358430

Remove the front door outside handle assembly as shown in the illustration.


Hide 69241H 26.REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD

a.
B358431

Disengage the 3 claws and remove the front door front outside handle pad.


Hide 69242E 27.REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD

a.
B358432

Disengage the 2 claws and remove the front door rear outside handle pad.


Hide 69310 28.REMOVE FRONT DOOR LOCK ASSEMBLY

a.
B358433C03
0.427,2.844 0.604,2.708 true 0.323,2.865 0.635,3.063 0.313,0.198 10 true *1
*1 Front Door Lock Open Rod


Disconnect the connector.


b.

Using a T30 "TORX" socket wrench, remove the 3 screws.


c.

Slide the front door lock assembly downward to disconnect the front door lock open rod and remove the front door lock assembly and cables as a unit.


d.

When reusing the front door lock assembly:

i.
B358434

Remove the door lock wiring harness seal from the front door lock assembly.



Hide 69035A 29.REMOVE FRONT DOOR LOCK COVER SUB-ASSEMBLY

a.
B358435

Using a screwdriver, disengage the 2 claws as shown in the illustration.


b.
B373245

Disengage the 2 claws and remove the front door lock cover sub-assembly.


Hide 69710B 30.REMOVE FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

a.
B373243

Remove the front door lock remote control cable assembly as shown in the illustration.


Hide 69750C 31.REMOVE FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY

a.
B373241

Remove the front door inside locking cable assembly as shown in the illustration.


Hide 69201A 32.REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

a.
B358442C01
0.146,0.24 0.458,0.438 0.313,0.198 12 true *A 0.198,2.417 0.51,2.646 0.313,0.229 12 true *B
*A Inside
*B Outside


Using a T30 "TORX" socket wrench, remove the screw.


b.

Slide the front door outside handle frame sub-assembly to disengage the claw of the front door outside handle frame sub-assembly, and then remove it.


Hide 69311A 33.REMOVE FRONT DOOR LOCK OPEN ROD

a.
B373670N01
1.302,0.365 1.458,0.563 0.156,0.198 10 true 1 0.25,0.927 0.406,1.125 0.156,0.198 10 true 2

Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.


Hide 68610 34.REMOVE FRONT DOOR CHECK ASSEMBLY

a.
B358444

Remove the 3 bolts and front door check assembly.


Hide 67861 35.REMOVE FRONT DOOR WEATHERSTRIP

a.
B358446

Using a clip remover, disengage the 16 clips and remove the front door weatherstrip.


Hide 67663D 36.REMOVE DOOR FRAME GARNISH

a.
B358447

Disengage the clip and remove the door frame garnish.

HINT:

This garnish needs to be replaced with a new one because the clip will break when removing it.



Hide 75792 37.REMOVE DOOR WINDOW FRAME MOULDING CLIP

a.
B358448

Disengage the 2 claws and remove the door window frame moulding clip.


Hide 67001A 38.REMOVE FRONT DOOR PANEL CUSHION

a.
B358449

Disengage the 2 claws and remove the 2 front door panel cushions.


Hide 67837K 39.REMOVE FRONT DOOR VENT SEAL

a.
B358450

Remove the front door vent seal.


Hide 75710 40.REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

HINT:

Use the same procedure as for the LH side.

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT DOOR BELT MOULDING>REMOVAL


Hide 75755C 41.REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

HINT:

Use the same procedure as for the LH side.

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT DOOR WINDOW FRAME MOULDING>REMOVAL


Hide 75921C 42.REMOVE NO. 1 BLACK OUT TAPE

HINT:

Use the same procedure as for the LH side.

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>BLACK OUT TAPE(for Front Door)>REMOVAL