2NZ-FE FUEL  FUEL PUMP  REMOVAL  


PROCEDURE

Hide 1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


Hide 2.REMOVE REAR SEAT CUSHION ASSEMBLY

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY(for Fixed Seat Type)>REMOVAL

Hide 58325E 3.REMOVE REAR FLOOR SERVICE HOLE COVER

a.
A310736

Remove the rear floor service hole cover and butyl tape.


b.

Disconnect the fuel pump connector.


Hide 4. DISCHARGE FUEL SYSTEM PRESSURE

Click hereEngine / Hybrid System>2NZ-FE FUEL>FUEL SYSTEM>PRECAUTION

Hide 5.DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION


Hide 77209F 6.DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

a.
A310737C01
0.385,2.156 0.385,1.76 false 1.125,2.469 1.25,2.469 1.25,2.469 1.49,2.938 false 1.677,2.448 1.813,2.448 1.813,2.448 2.021,2.927 false 0.969,3.396 1.542,3.396 false 1.042,4 1.208,4 1.208,4 1.458,3.583 false 2.135,3.573 2.625,3.573 2.625,3.573 2.625,3.719 false 2.146,3.719 2.813,3.719 false 0.313,2.177 0.625,2.333 0.313,0.156 10 false *2 1.51,2.354 1.823,2.51 0.313,0.156 10 false *a 2.875,3.635 3.188,3.792 0.313,0.156 10 false *b 0.969,2.375 1.281,2.531 0.313,0.156 10 false *c 0.865,3.927 1.177,4.083 0.313,0.156 10 false *1 0.802,3.302 1.115,3.458 0.313,0.156 10 false *2
*1 Fuel Suction Plate Sub-assembly
*2 Tube Joint Clip
*a Fuel Tube Joint
*b O-ring
*c Nylon Tube
V100135

Pull off
V100136

Pull off


Remove the tube joint clip, and pull off the fuel tube joint of the fuel tank main tube sub-assembly.

NOTICE:
·

Remove any foreign matter on the fuel tube joint before performing this work.

·

Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tube joint has O-rings that seal the plug.

·

Be sure to disconnect the fuel tube joint by hand.

·

Do not forcibly bend, twist or turn the nylon tube.

·

Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel tube joint.

·

If the fuel tube joint and fuel suction plate sub-assembly are stuck, push and pull to release them.




Hide 75259A 7.DISCONNECT FUEL HOSE

a.
A310738

Slide the clip and disconnect the fuel hose from the fuel suction tube with pump and gauge assembly.


Hide 77249 8.DISCONNECT FUEL EMISSION HOSE

a.
A310739

Slide the clip and disconnect the fuel emission hose from the fuel suction tube with pump and gauge assembly.


Hide 77168A 9.REMOVE FUEL TANK VENT TUBE SET PLATE

a.
A155360

Remove the 8 bolts and fuel tank vent tube set plate.


Hide 77020A 10.REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

a.
A155361C01
0.698,1.781 0.844,1.781 0.844,1.781 1.219,1.427 false 0.51,1.708 0.823,1.865 0.313,0.156 10 false *1
*1 Fuel Suction Tube Set Gasket


Remove the fuel suction tube with pump and gauge assembly from the fuel tank sub-assembly.

NOTICE:

Make sure that the fuel sender gauge assembly arm does not bend.



b.

Remove the fuel suction tube set gasket from the fuel suction tube with pump and gauge assembly.