1.771,0.542 1.927,0.74 0.156,0.198 10 true A 1.635,1.438 1.792,1.635 0.156,0.198 10 true A 2.177,0.719 2.333,0.917 0.156,0.198 10 true B

Install the 3 wire harness clamp brackets to the automatic transaxle assembly with the 3 bolts.

Torque:

Bolt (A) : 12.8 N*m (131 kgf*cm, 9 ft.*lbf)

Bolt (B) : 8.4 N*m (86 kgf*cm, 74 in.*lbf)

1.01,0.188 1.344,0.344 true 2.656,1.094 3.052,0.479 true 3.094,0.375 3.406,0.531 0.313,0.156 10 false *a 0.854,0.073 1.167,0.229 0.313,0.156 10 false *b

*a	Key
*b	Matchmark

Turn the front oil pump drive gear so that the key is at the top and place a matchmark on the transaxle housing to indicate the position of the key.

1.792,0.344 2.198,0.188 true 1.271,1.823 1.729,1.542 true 2.24,0.083 2.552,0.24 0.313,0.156 10 false *a 1.094,1.75 1.406,1.906 0.313,0.156 10 false *b

*a	Groove
*b	Matchmark

Place a matchmark on the torque converter assembly so that the position of its groove is clearly indicated.

1.083,0.604 0.708,0.26 0.708,0.26 1.094,0.448 true 2.479,1.219 2.135,1.063 2.135,1.063 2.49,0.885 true 1.979,0.979 2.167,1.177 0.188,0.198 10 false *1 0.521,0.156 0.75,0.344 0.229,0.188 10 false *a

*1	Front Oil Pump Oil Seal
*a	Matchmark

Align the matchmark on the transaxle housing with the one on the torque converter assembly and engage the splines of the input shaft with the turbine runner splines.

NOTICE:

·

Install the torque converter assembly to the input shaft while keeping it horizontal.

·

Do not damage the front oil pump oil seal.

0.76,0.208 0.885,0.208 0.885,0.208 1.094,0.448 true 0.792,1.958 0.917,1.958 0.917,1.958 1.094,1.448 true 2.469,0.896 2.135,1.052 2.135,1.052 2.458,1.177 true 1.979,0.969 2.292,1.125 0.313,0.156 10 false *1 0.583,0.115 0.854,0.354 0.271,0.24 10 false *a 0.615,1.865 0.885,2.104 0.271,0.24 10 false *a

*1	Front Oil Pump Oil Seal
*a	Matchmark

Rotate the torque converter assembly approximately 180° and engage the splines of the stator shaft with the stator assembly.

NOTICE:

·

Install the torque converter assembly to the input shaft while keeping it horizontal.

·

Do not damage the front oil pump oil seal.

2.479,1.198 2.135,1.052 2.135,1.052 2.469,0.875 true 1.083,0.604 0.688,0.292 0.688,0.292 1.073,0.438 true 1.979,0.969 2.26,1.188 0.281,0.219 10 false *1 0.51,0.198 0.75,0.427 0.24,0.229 10 false *a

*1	Front Oil Pump Oil Seal
*a	Matchmark

Rotate the torque converter assembly approximately 180° again, align the matchmark on the torque converter assembly with the one on the housing and insert the groove of the torque converter assembly into the key of the oil pump drive gear.

NOTICE:

·

Do not push the torque converter assembly excessively when rotating it.

·

Install the torque converter assembly to the input shaft while keeping it horizontal.

·

Do not damage the front oil pump oil seal.

0.552,3 0.552,2.448 true 1,2.99 1,2.396 true 2.531,1.188 2.719,0.813 true 2.625,1.99 2.813,1.615 false 0.5,3.01 0.813,3.167 0.313,0.156 10 false *a 0.958,3.01 1.271,3.167 0.313,0.156 10 false *b 2.458,1.198 2.771,1.354 0.313,0.156 10 false *a 2.563,2.01 2.875,2.167 0.313,0.156 10 false *b 2.479,0.26 2.635,0.458 0.156,0.198 10 false A

*a	Engine Surface
*b	Drive Plate Surface

Using a vernier caliper and straightedge, measure the dimension (A) between the automatic transaxle assembly contact surface of the engine assembly*a and the torque converter assembly contact surfaces of the drive plate*b.

2.469,0.5 2.635,0.677 0.167,0.177 10 false B

Using a vernier caliper and straightedge, measure the dimension (B) shown in the illustration and check that the dimension (B) is more than the dimension (A), which was measured in the previous step.

Standard:

A + 1 mm (0.0394 in.) or more

NOTICE:

·

Make sure to deduct the thickness of the straightedge.

·

If the automatic transaxle assembly is installed to the engine assembly with the torque converter assembly not sufficiently inserted, the torque converter assembly may be damaged.

·

Do not include the thickness of the set block.

1.604,1.115 2.521,1.115 true 0.688,0.385 0.833,0.385 0.833,0.385 1,0.625 false 0.521,0.302 0.771,0.5 0.25,0.198 10 false *1 2.573,1.021 2.823,1.219 0.25,0.198 10 false *2

*1	Crankshaft
*2	Torque Converter Assembly Centerpiece

Apply clutch spline grease to the surface of the crankshaft that contacts the torque converter assembly centerpiece.

Clutch Spline Grease:

Toyota Genuine Clutch Spline Grease or equivalent

Maximum Grease Amount:

Approximately 1 g (0.0353 oz)

1.521,0.521 2.781,0.219 2.781,0.219 2.479,1.01 true 2.813,0.115 3.125,0.271 0.313,0.156 10 false *1

*1

Knock Pin

Confirm that the 2 knock pins are installed to the engine assembly and are not damaged.

0.781,0.073 0.938,0.271 0.156,0.198 10 false A 2.354,0.031 2.51,0.229 0.156,0.198 10 false A 2.167,2 2.323,2.177 0.156,0.177 10 false B 0.813,1.802 0.969,2 0.156,0.198 10 false B 1.156,1.979 1.313,2.156 0.156,0.177 10 false B 0.51,0.927 0.667,1.125 0.156,0.198 10 false B 2.542,1.917 2.698,2.115 0.156,0.198 10 false B

Install the automatic transaxle assembly to the engine assembly with the 7 bolts.

Torque:

29.5 N*m (301 kgf*cm, 22 ft.*lbf)

NOTICE:

·

Make sure that the wire harness or similar items are not pinched between the contact surfaces.

·

Do not use excess force when installing the automatic transaxle assembly.

·

When mounting the automatic transaxle assembly to the engine assembly, make sure to securely fit the 2 knock pins into the knock holes.

·

Check that the torque converter assembly rotates.

·

When tightening the bolts, be sure that the mating surfaces of the engine assembly and the automatic transaxle assembly are in close contact with one another.

HINT:

·

Bolt (A): Install from automatic transaxle assembly side

·

Bolt (B): Install from engine assembly side

1.667,1.875 1.802,1.875 1.802,1.875 2.031,1.479 false 1.49,1.781 1.802,1.99 0.313,0.208 10 false *a

*a

Adhesive

Apply adhesive to 2 or 3 threads on the ends of the 3 bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

NOTICE:

In order to ensure proper installation of the 3 bolts, apply adhesive to the 3 bolts and install them within 10 minutes of adhesive application.

1.667,1.875 1.802,1.875 1.802,1.875 2.031,1.479 false 1.49,1.781 1.802,1.99 0.313,0.208 10 false *a

*a

Adhesive

Apply a few drops of adhesive to 2 or 3 threads at the tip of each of the 6 drive plate and torque converter assembly setting bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

NOTICE:

In order to ensure proper installation of the 6 drive plate and torque converter assembly setting bolts, apply adhesive to the 6 drive plate and torque converter assembly setting bolts and install them within 10 minutes of adhesive application.

1.677,1.948 1.958,1.948 false 2,1.854 2.333,2.073 0.333,0.219 10 false SST

Turn the crankshaft to gain access to the installation locations of the 6 drive plate and torque converter assembly setting bolts and install each bolt while holding the crankshaft pulley with SST.

SST

09960-10010  (09962-01000, 09963-01000)

Torque:

28 N*m (286 kgf*cm, 21 ft.*lbf)

NOTICE:

·

First install the black-colored bolt, and then the remaining 5 silver-colored bolts.

·

Do not start the engine for at least 1 hour after installing the drive plate and torque converter assembly setting bolts.