1ZR-FE COOLING RADIATOR INSTALLATION
PROCEDURE
16400B
1.INSTALL RADIATOR DRAIN COCK PLUG
Install the O-ring to the radiator drain cock plug.
- NOTICE:
-
Replace the O-ring if it is damaged.
Install the radiator drain cock plug.
16400
2.INSTALL RADIATOR ASSEMBLY
Install the fan shroud assembly to the radiator assembly with the 2 bolts.
- Torque:
- 7.0 N*m (71 kgf*cm, 62 in.*lbf)
- NOTICE:
-
Make sure not to damage the radiator assembly when installing the fan shroud assembly.
Install the 2 lower radiator supports to the vehicle body.
Install the radiator assembly with the fan shroud assembly to the 2 lower radiator supports.
- NOTICE:
-
Do not apply excessive force to the condenser assembly or pipe when installing the radiator assembly.
Engage the 2 guides to connect the condenser assembly to the fan shroud assembly.
- NOTICE:
-
Make sure not to damage the condenser assembly or radiator assembly when installing the condenser assembly.
Engage the wire harness clamp.
Connect the cooling fan ECU connector.
16712
3.INSTALL NO. 2 FAN SHROUD
Engage the 2 claws and 2 guides to install the No. 2 fan shroud to the radiator assembly.
Install the 2 bolts.
- Torque:
- 7.0 N*m (71 kgf*cm, 62 in.*lbf)
16261N
4.CONNECT NO. 2 WATER BY-PASS HOSE
Connect the No. 2 water by-pass hose and slide the clip to secure it.
Engage the 3 clamps.
53205
5.INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY
Install the upper radiator support sub-assembly with the 5 bolts.
- Torque:
- Bolt (A) : 12.5 N*m (127 kgf*cm, 9 ft.*lbf)
- Bolt (B) : 8.0 N*m (82 kgf*cm, 71 in.*lbf)
Connect the 2 horn connectors.
16533
6.INSTALL UPPER RADIATOR SUPPORT
Install the radiator support cushion to each upper radiator support.
Install the 2 upper radiator supports with the 2 bolts.
- Torque:
- 19 N*m (194 kgf*cm, 14 ft.*lbf)
53510
7.INSTALL HOOD LOCK ASSEMBLY
8.CONNECT OIL COOLER TUBE SUB-ASSEMBLY
Connect the oil cooler tube sub-assembly to the fan shroud assembly with the 2 bolts.
- Torque:
- 5.5 N*m (56 kgf*cm, 49 in.*lbf)
Connect the 2 oil cooler hoses to the radiator assembly and slide the 2 clips to secure them.
16572D
9.CONNECT NO. 2 RADIATOR HOSE
Connect the No. 2 radiator hose and slide the clip to secure it.
16573B
10.CONNECT NO. 3 RADIATOR HOSE
Connect the No. 3 radiator hose and slide the clip to secure it.
11.CONNECT RADIATOR RESERVOIR TANK HOSE
Connect the radiator reservoir tank hose to the radiator assembly.
88790B
12.INSTALL THERMISTOR ASSEMBLY
13.INSTALL BATTERY
14.INSTALL FRONT BUMPER ASSEMBLY
15.ADD ENGINE COOLANT
16.INSPECT FOR COOLANT LEAK
51441C
17.INSTALL ENGINE UNDER COVER RH
51442C
18.INSTALL ENGINE UNDER COVER LH