1ZR-FE COOLING  RADIATOR  INSTALLATION  


PROCEDURE

Hide 16400B 1.INSTALL RADIATOR DRAIN COCK PLUG

a.

Install the O-ring to the radiator drain cock plug.

NOTICE:

Replace the O-ring if it is damaged.



b.

Install the radiator drain cock plug.


Hide 16400 2.INSTALL RADIATOR ASSEMBLY

a.

Install the fan shroud assembly to the radiator assembly with the 2 bolts.

Torque:
7.0 N*m (71 kgf*cm, 62 in.*lbf)

NOTICE:

Make sure not to damage the radiator assembly when installing the fan shroud assembly.



b.

Install the 2 lower radiator supports to the vehicle body.


c.

Install the radiator assembly with the fan shroud assembly to the 2 lower radiator supports.

NOTICE:

Do not apply excessive force to the condenser assembly or pipe when installing the radiator assembly.



d.

Engage the 2 guides to connect the condenser assembly to the fan shroud assembly.

NOTICE:

Make sure not to damage the condenser assembly or radiator assembly when installing the condenser assembly.



e.

Engage the wire harness clamp.


f.

Connect the cooling fan ECU connector.


Hide 16712 3.INSTALL NO. 2 FAN SHROUD

a.

Engage the 2 claws and 2 guides to install the No. 2 fan shroud to the radiator assembly.


b.

Install the 2 bolts.

Torque:
7.0 N*m (71 kgf*cm, 62 in.*lbf)


Hide 16261N 4.CONNECT NO. 2 WATER BY-PASS HOSE

a.

Connect the No. 2 water by-pass hose and slide the clip to secure it.


b.

Engage the 3 clamps.


Hide 53205 5.INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

a.
A311047C01
2.26,1.844 2.417,2.042 0.156,0.198 10 true A 0.156,0.031 0.313,0.229 0.156,0.198 10 true A 0.177,0.635 0.333,0.833 0.156,0.198 10 true A 2.781,1.125 2.938,1.323 0.156,0.198 10 true A 1.333,1.135 1.49,1.333 0.156,0.198 10 true B

Install the upper radiator support sub-assembly with the 5 bolts.

Torque:
Bolt (A) : 12.5 N*m (127 kgf*cm, 9 ft.*lbf)
Bolt (B) : 8.0 N*m (82 kgf*cm, 71 in.*lbf)


b.

Connect the 2 horn connectors.


Hide 16533 6.INSTALL UPPER RADIATOR SUPPORT

a.

Install the radiator support cushion to each upper radiator support.


b.

Install the 2 upper radiator supports with the 2 bolts.

Torque:
19 N*m (194 kgf*cm, 14 ft.*lbf)


Hide 8.CONNECT OIL COOLER TUBE SUB-ASSEMBLY

a.

Connect the oil cooler tube sub-assembly to the fan shroud assembly with the 2 bolts.

Torque:
5.5 N*m (56 kgf*cm, 49 in.*lbf)


b.

Connect the 2 oil cooler hoses to the radiator assembly and slide the 2 clips to secure them.


Hide 16572D 9.CONNECT NO. 2 RADIATOR HOSE

a.

Connect the No. 2 radiator hose and slide the clip to secure it.


Hide 16573B 10.CONNECT NO. 3 RADIATOR HOSE

a.

Connect the No. 3 radiator hose and slide the clip to secure it.


Hide 11.CONNECT RADIATOR RESERVOIR TANK HOSE

a.

Connect the radiator reservoir tank hose to the radiator assembly.


Hide 14.INSTALL FRONT BUMPER ASSEMBLY

Hide 51441C 17.INSTALL ENGINE UNDER COVER RH

Hide 51442C 18.INSTALL ENGINE UNDER COVER LH