SUPPLEMENTAL RESTRAINT SYSTEMS  SPIRAL CABLE  INSPECTION  


PROCEDURE

Hide 84306 1.INSPECT SPIRAL CABLE SUB-ASSEMBLY (w/o VSC)

a.

Visually check the spiral cable sub-assembly for defects.

i.

The defects are as follows:

·

Scratches

·

Small cracks

·

Dents

·

Chips

·

Cracks or other damage to the connector

OK:

No defects are found.



If any of the defects is found, replace the spiral cable sub-assembly with a new one.



b.

Check the spiral cable sub-assembly.

C290322C17
0.406,6.417 0.677,6.604 0.271,0.188 2.635,6.25 2.938,6.469 0.302,0.219 4.5,4.635 4.76,4.823 0.26,0.188 3.49,4.469 3.771,4.656 0.281,0.188 0.396,2.479 0.667,2.688 0.271,0.208 2.615,2.333 2.917,2.552 0.302,0.219 6.01,0.146 6.333,0.354 0.323,0.208 3.49,0.552 3.771,0.74 0.281,0.188 2.302,6.167 2.75,5.656 false 2.302,6.281 2.688,6 false 2.302,6.385 2.656,6.74 false 2.292,6.615 2.76,7.323 false 2.146,6.604 2.323,7.333 false 2.146,6.51 1.667,7.333 false 2.146,6.281 1.854,5.583 false 1.302,6.24 0.625,5.833 false 1.281,6.479 0.615,6.094 false 3.688,4.969 3.927,4.708 false 3.563,4.969 3.302,4.698 false 5.813,4.625 6.125,4.156 false 5.688,4.625 5.76,4.156 false 5.563,4.625 5.344,4.167 false 5.313,4.625 4.927,4.167 false 5.313,4.896 4.979,5.25 false 5.438,4.896 5.448,5.24 false 5.677,4.906 5.917,5.24 false 2.302,2.229 2.656,1.99 false 0.635,1.896 1.292,2.302 false 0.594,2.167 1.281,2.542 false 3.281,0.75 3.563,1.052 false 3.969,0.75 3.688,1.052 false 6.125,0.813 5.833,1.24 false 0.333,0.083 0.781,0.354 0.448,0.271 10 false *A 0.333,4.052 0.646,4.385 0.313,0.333 10 false *B 0.083,0.083 0.49,0.438 0.406,0.354 10 false *a 1.719,5.417 2.135,5.729 0.417,0.313 10 false EAU 2.792,5.563 3.24,5.979 0.448,0.417 10 false HO 2.708,5.917 3.135,6.271 0.427,0.354 10 false +DP 2.698,6.677 3.24,7.01 0.542,0.333 10 false +DP2 0.417,5.75 0.75,6.083 0.333,0.333 10 false D+ 0.417,6.021 0.75,6.354 0.333,0.333 10 false D- 0.458,6.427 0.792,6.76 0.333,0.333 10 false E9 2.698,6.281 3.031,6.615 0.333,0.333 10 false E8 1.51,7.344 1.885,7.667 0.375,0.323 10 false AU2 2.177,7.344 2.552,7.667 0.375,0.323 10 false AU1 2.656,7.344 3.031,7.667 0.375,0.323 10 false IL+2 3.958,4.615 4.292,4.948 0.333,0.333 10 false D+ 3.125,4.615 3.458,4.948 0.333,0.333 10 false D- 4.792,4 5.125,4.333 0.333,0.333 10 false IL+2 5.156,4 5.635,4.333 0.479,0.333 10 false +DP2 5.615,4 5.948,4.333 0.333,0.333 10 false +DP 6.052,4 6.385,4.333 0.333,0.333 10 false HO 4.563,4.646 4.896,4.979 0.333,0.333 10 false z6 3.563,4.479 3.896,4.813 0.333,0.333 10 false z2 5.792,5.25 6.188,5.5 0.396,0.25 10 false EAU 5.313,5.25 5.688,5.573 0.375,0.323 10 false AU2 4.833,5.25 5.208,5.573 0.375,0.323 10 false AU1 0.417,1.813 0.75,2.146 0.333,0.333 10 false D+ 0.417,2.083 0.75,2.417 0.333,0.333 10 false D- 0.458,2.5 0.792,2.833 0.333,0.333 10 false E9 2.677,2.365 3.01,2.698 0.333,0.333 10 false E8 6.063,0.167 6.396,0.5 0.333,0.333 10 false z11 3.563,0.563 3.896,0.896 0.333,0.333 10 false z2 3.104,0.667 3.354,1.083 0.25,0.417 10 false D- 4,0.667 4.333,1.083 0.333,0.417 10 false D+ 5.719,1.24 6.052,1.573 0.333,0.333 10 false HO 2.698,1.906 3.031,2.24 0.333,0.333 10 false HO
*A w/o Steering Pad Switch *B w/ Steering Pad Switch
*a Component without harness connected
(Spiral Cable Sub-assembly) 		- -
V100144

Interlock - -


NOTICE:
·

When rotating the spiral cable sub-assembly, make sure to push on the interlock indicated in the illustration to release the interlock mechanism.

·

As the spiral cable sub-assembly may break, do not rotate the spiral cable sub-assembly more than the specified amount.



i.

Set the spiral cable sub-assembly to the center position.

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>SPIRAL CABLE>INSTALLATION


ii.

Measure the resistance between each terminal of the spiral cable sub-assembly according to the value(s) in the table below.

Standard Resistance:
w/o Steering Pad Switch:
Tester Connection Condition Specified Condition
E8-9 (HO) - z11-2 (HO) Always 3 Ω or less
E9-1 (D+) - z2-2 (D+) Always Below 1 Ω
E9-2 (D-) - z2-1 (D-) Always Below 1 Ω

w/ Steering Pad Switch:
Tester Connection Condition Specified Condition
E8-3 (EAU) - z6-8 (EAU) Always 3 Ω or less
E8-5 (AU2) - z6-10 (AU2) Always 3 Ω or less
E8-6 (AU1) - z6-11 (AU1) Always 3 Ω or less
E8-9 (HO) - z6-1 (HO) Always 3 Ω or less
E8-10 (+DP) - z6-2 (+DP) Always 3 Ω or less
E8-11 (+DP2) - z6-3 (+DP2) Always 3 Ω or less
E8-13 (IL+2) - z6-5 (IL+2) Always 3 Ω or less
E9-1 (D+) - z2-2 (D+) Always Below 1 Ω
E9-2 (D-) - z2-1 (D-) Always Below 1 Ω



iii.

After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise, and measure the resistance according to the value(s) in the table below. Then rotate the spiral cable sub-assembly 5 times counterclockwise, and measure the resistance according to the value(s) in the table below.

Standard Resistance:
w/o Steering Pad Switch:
Tester Connection Condition Specified Condition
E8-9 (HO) - z11-2 (HO) Always 3 Ω or less
E9-1 (D+) - z2-2 (D+) Always Below 1 Ω
E9-2 (D-) - z2-1 (D-) Always Below 1 Ω

w/ Steering Pad Switch:
Tester Connection Condition Specified Condition
E8-3 (EAU) - z6-8 (EAU) Always 3 Ω or less
E8-5 (AU2) - z6-10 (AU2) Always 3 Ω or less
E8-6 (AU1) - z6-11 (AU1) Always 3 Ω or less
E8-9 (HO) - z6-1 (HO) Always 3 Ω or less
E8-10 (+DP) - z6-2 (+DP) Always 3 Ω or less
E8-11 (+DP2) - z6-3 (+DP2) Always 3 Ω or less
E8-13 (IL+2) - z6-5 (IL+2) Always 3 Ω or less
E9-1 (D+) - z2-2 (D+) Always Below 1 Ω
E9-2 (D-) - z2-1 (D-) Always Below 1 Ω



iv.

After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise. Then while rotating the spiral cable sub-assembly 5 times counterclockwise, measure the resistance according to the value(s) in the table below.

Standard Resistance:
w/o Steering Pad Switch:
Tester Connection Condition Specified Condition
E8-9 (HO) - z11-2 (HO) Always 3 Ω or less
E9-1 (D+) - z2-2 (D+) Always Below 1 Ω
E9-2 (D-) - z2-1 (D-) Always Below 1 Ω

w/ Steering Pad Switch:
Tester Connection Condition Specified Condition
E8-3 (EAU) - z6-8 (EAU) Always 3 Ω or less
E8-5 (AU2) - z6-10 (AU2) Always 3 Ω or less
E8-6 (AU1) - z6-11 (AU1) Always 3 Ω or less
E8-9 (HO) - z6-1 (HO) Always 3 Ω or less
E8-10 (+DP) - z6-2 (+DP) Always 3 Ω or less
E8-11 (+DP2) - z6-3 (+DP2) Always 3 Ω or less
E8-13 (IL+2) - z6-5 (IL+2) Always 3 Ω or less
E9-1 (D+) - z2-2 (D+) Always Below 1 Ω
E9-2 (D-) - z2-1 (D-) Always Below 1 Ω


If the result is not as specified, replace the spiral cable sub-assembly.



Hide 84306 2.INSPECT SPIRAL CABLE SUB-ASSEMBLY (w/ VSC)

NOTICE:
·

Do not remove the steering sensor from the spiral cable sub-assembly when inspecting the spiral cable sub-assembly.

·

Remove the steering sensor from the spiral cable sub-assembly only when replacing the spiral cable sub-assembly.



a.

Visually check the spiral cable sub-assembly for defects.

i.

The defects are as follows:

·

Scratches

·

Small cracks

·

Dents

·

Chips

·

Cracks or other damage to the connector

OK:

No defects are found.



If any of the defects is found, replace the spiral cable sub-assembly with a new one.



b.

Check the spiral cable sub-assembly.

C187575C18
4.719,0.823 4.979,1.021 0.26,0.198 6.365,0.854 6.625,1.052 0.26,0.198 3.49,0.427 3.75,0.625 0.26,0.198 0.625,2.49 0.885,2.688 0.26,0.198 2.51,2.458 2.771,2.656 0.26,0.198 2.229,2.26 2.667,1.771 false 0.823,2.26 1.396,2.521 false 0.854,2.031 1.406,2.323 false 2.229,2.354 2.635,2.042 false 2.219,2.448 2.625,2.26 false 2.219,2.635 2.74,3.323 false 2.063,2.635 1.604,3.344 false 2.063,2.531 1.302,3.344 false 2.073,2.354 1.052,1.615 false 2.063,2.26 1.458,1.615 false 2.083,2.167 1.844,1.615 false 3.677,1.01 3.958,0.771 false 3.573,1.01 3.292,0.771 false 4.781,0.656 5.271,0.865 false 4.948,0.365 5.375,0.865 false 5.813,0.365 5.688,0.875 false 5.417,0.344 5.594,0.865 false 6.042,1.042 6.083,1.344 6.083,1.344 5.792,1.052 false 6.146,0.354 5.792,0.865 false 6.458,1.354 6.125,1.031 false 5.635,1.365 5.688,1.073 false 5.271,1.365 5.479,1.063 false 4.917,1.365 5.375,1.063 false 4.771,1.177 5.25,1.042 false 2.198,2.74 2.365,3.333 false 2.083,2.74 1.969,3.323 false 4.792,0.844 5.042,1.125 0.25,0.281 10 false z6 6.427,0.875 6.677,1.156 0.25,0.281 10 false z4 3.552,0.458 3.802,0.74 0.25,0.281 10 false z2 0.677,2.51 0.927,2.792 0.25,0.281 10 false E9 2.563,2.479 2.813,2.76 0.25,0.281 10 false E8 0.083,0.063 0.333,0.344 0.25,0.281 10 false *a 0.646,1.948 0.896,2.229 0.25,0.281 10 false D+ 0.646,2.188 0.896,2.469 0.25,0.281 10 false D- 2.708,1.688 3.031,2.042 0.323,0.354 10 false HO 2.677,1.958 3.063,2.344 0.385,0.385 10 false +DP 2.667,2.188 3.292,2.698 0.625,0.51 10 false +DP2 2.646,3.344 3.031,3.729 0.385,0.385 10 false IL+2 1.49,3.354 1.875,3.74 0.385,0.385 10 false AU1 1.156,3.354 1.542,3.74 0.385,0.385 10 false AU2 0.906,1.458 1.292,1.844 0.385,0.385 10 false EAU 1.708,1.448 2.031,1.802 0.323,0.354 10 false CCS 1.302,1.458 1.625,1.813 0.323,0.354 10 false ECC 4.01,0.698 4.26,0.979 0.25,0.281 10 false D+ 3.115,0.698 3.365,0.979 0.25,0.281 10 false D- 4.448,0.573 4.844,0.958 0.396,0.385 10 false SUP 4.813,0.198 5.198,0.542 0.385,0.344 10 false IL+2 5.219,0.198 5.698,0.552 0.479,0.354 10 false +DP2 5.688,0.198 6.073,0.542 0.385,0.344 10 false +DP 6.073,0.198 6.458,0.542 0.385,0.344 10 false HO 5.948,1.375 6.333,1.719 0.385,0.344 10 false ECC 6.344,1.375 6.729,1.719 0.385,0.344 10 false CCS 5.49,1.385 5.875,1.729 0.385,0.344 10 false EAU 5.115,1.375 5.5,1.719 0.385,0.344 10 false AU2 4.76,1.375 5.146,1.719 0.385,0.344 10 false AU1 4.448,1.115 4.833,1.458 0.385,0.344 10 false SDN 2.25,3.344 2.594,3.677 0.344,0.333 10 false SUP 1.844,3.344 2.229,3.729 0.385,0.385 10 false SDN
*a Component without harness connected
(Spiral Cable Sub-assembly) 		- -
V100144

Interlock - -


NOTICE:
·

When rotating the spiral cable sub-assembly, make sure to push on the interlock indicated in the illustration to release the interlock mechanism.

·

As the spiral cable sub-assembly may break, do not rotate the spiral cable sub-assembly more than the specified amount.



i.

Set the spiral cable sub-assembly to the center position.

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>SPIRAL CABLE>INSTALLATION


ii.

Measure the resistance between each terminal of the spiral cable sub-assembly according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
E8-1 (CCS) - z4-3 (CCS) Always 3 Ω or less
E8-2 (ECC) - z4-4 (ECC) Always 3 Ω or less
E8-2 (ECC) - z6-7 (ECC) Always 3 Ω or less
E8-3 (EAU) - z6-8 (EAU) Always 3 Ω or less
E8-5 (AU2) - z6-10 (AU2) Always 3 Ω or less
E8-6 (AU1) - z6-11 (AU1) Always 3 Ω or less
E8-7 (SDN) - z6-12 (SDN) Always 3 Ω or less
E8-9 (HO) - z6-1 (HO) Always 3 Ω or less
E8-10 (+DP) - z6-2 (+DP) Always 3 Ω or less
E8-11 (+DP2) - z6-3 (+DP2) Always 3 Ω or less
E8-13 (IL+2) - z6-5 (IL+2) Always 3 Ω or less
E8-14 (SUP) - z6-6 (SUP) Always 3 Ω or less
E9-1 (D+) - z2-2 (D+) Always Below 1 Ω
E9-2 (D-) - z2-1 (D-) Always Below 1 Ω



iii.

After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise, and measure the resistance according to the value(s) in the table below. Then rotate the spiral cable sub-assembly 5 times counterclockwise, and measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
E8-1 (CCS) - z4-3 (CCS) Always 3 Ω or less
E8-2 (ECC) - z4-4 (ECC) Always 3 Ω or less
E8-2 (ECC) - z6-7 (ECC) Always 3 Ω or less
E8-3 (EAU) - z6-8 (EAU) Always 3 Ω or less
E8-5 (AU2) - z6-10 (AU2) Always 3 Ω or less
E8-6 (AU1) - z6-11 (AU1) Always 3 Ω or less
E8-7 (SDN) - z6-12 (SDN) Always 3 Ω or less
E8-9 (HO) - z6-1 (HO) Always 3 Ω or less
E8-10 (+DP) - z6-2 (+DP) Always 3 Ω or less
E8-11 (+DP2) - z6-3 (+DP2) Always 3 Ω or less
E8-13 (IL+2) - z6-5 (IL+2) Always 3 Ω or less
E8-14 (SUP) - z6-6 (SUP) Always 3 Ω or less
E9-1 (D+) - z2-2 (D+) Always Below 1 Ω
E9-2 (D-) - z2-1 (D-) Always Below 1 Ω



iv.

After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise. Then while rotating the spiral cable sub-assembly 5 times counterclockwise, measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
E8-1 (CCS) - z4-3 (CCS) Always 3 Ω or less
E8-2 (ECC) - z4-4 (ECC) Always 3 Ω or less
E8-2 (ECC) - z6-7 (ECC) Always 3 Ω or less
E8-3 (EAU) - z6-8 (EAU) Always 3 Ω or less
E8-5 (AU2) - z6-10 (AU2) Always 3 Ω or less
E8-6 (AU1) - z6-11 (AU1) Always 3 Ω or less
E8-7 (SDN) - z6-12 (SDN) Always 3 Ω or less
E8-9 (HO) - z6-1 (HO) Always 3 Ω or less
E8-10 (+DP) - z6-2 (+DP) Always 3 Ω or less
E8-11 (+DP2) - z6-3 (+DP2) Always 3 Ω or less
E8-13 (IL+2) - z6-5 (IL+2) Always 3 Ω or less
E8-14 (SUP) - z6-6 (SUP) Always 3 Ω or less
E9-1 (D+) - z2-2 (D+) Always Below 1 Ω
E9-2 (D-) - z2-1 (D-) Always Below 1 Ω


If the result is not as specified, replace the spiral cable sub-assembly.