U441E AUTOMATIC TRANSMISSION / TRANSAXLE AUTOMATIC TRANSAXLE SYSTEM HOW TO PROCEED WITH TROUBLESHOOTING

1.VEHICLE BROUGHT TO WORKSHOP

Result:

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2.CUSTOMER PROBLEM ANALYSIS

Result:

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3.INSPECT BATTERY VOLTAGE

Standard Voltage:: 11 to 14 V

If the voltage is below 11 V, recharge or replace the battery before proceeding.

Result:

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4.CONNECT GTS TO DLC3*

Result:

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5.CHECK AND CLEAR DTCS AND FREEZE FRAME DATA*

a.

Refer to DTC Check / Clear.

Click hereDrivetrain>U441E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE SYSTEM>DTC CHECK / CLEAR

Powertrain > Engine and ECT > Trouble Codes: 50001 234

Result:

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6.VISUAL INSPECTION

Result:

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7.SELECT CHECK MODE DIAGNOSIS*

a.

Refer to Check Mode Procedure.

Click hereDrivetrain>U441E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE SYSTEM>CHECK MODE PROCEDURE

Powertrain > Engine and ECT > Utility

Tester Display
Check Mode

50005 234 1

Result:

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8.PROBLEM SYMPTOM CONFIRMATION

a.

Refer to Road Test.

Click hereDrivetrain>U441E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE SYSTEM>ROAD TEST

Result:

Result	Proceed to
Symptom does not occur	A
Symptom occurs	B

A

9.SYMPTOM SIMULATION

B

10.DTC CHECK*

9.SYMPTOM SIMULATION

a.

Refer to Symptom Simulation.

Click hereGeneral>INTRODUCTION>HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS>HOW TO PROCEED WITH TROUBLESHOOTING

Result:

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10.DTC CHECK*

a.

Refer to DTC Check / Clear.

Click hereDrivetrain>U441E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE SYSTEM>DTC CHECK / CLEAR

Powertrain > Engine and ECT > Trouble Codes: 50001 234

Result:

Result	Proceed to
DTCs are not output	A
DTCs are output	B

A

11.BASIC INSPECTION

B

20.DTC CHART

11.BASIC INSPECTION

a.

Refer to Park/Neutral Position Switch Assembly.

Click hereDrivetrain>U441E AUTOMATIC TRANSMISSION / TRANSAXLE>PARK / NEUTRAL POSITION SWITCH>ADJUSTMENT

b.

Refer to Transmission Control Cable Assembly.

Click hereDrivetrain>U441E AUTOMATIC TRANSMISSION / TRANSAXLE>TRANSMISSION CONTROL CABLE>ADJUSTMENT

Result:

Proceed to
OK
NG

OK

12.MECHANICAL SYSTEM TESTS*

NG

18.REPAIR OR REPLACE

12.MECHANICAL SYSTEM TESTS*

a.

Refer to Mechanical System Tests.

Click hereDrivetrain>U441E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE SYSTEM>MECHANICAL SYSTEM TESTS

Result:

Proceed to
OK
NG

OK

13.HYDRAULIC TEST*

NG

17.COMPONENT INSPECTION

13.HYDRAULIC TEST*

a.

Refer to Hydraulic Test.

Click hereDrivetrain>U441E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE SYSTEM>HYDRAULIC TEST

Result:

Proceed to
OK
NG

OK

14.MANUAL SHIFTING TEST

NG

17.COMPONENT INSPECTION

14.MANUAL SHIFTING TEST

a.

Refer to Manual Shifting Test.

Click hereDrivetrain>U441E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE SYSTEM>MANUAL SHIFTING TEST

Result:

Proceed to
OK
NG

OK

15.PROBLEM SYMPTOMS TABLE CHAPTER 1

NG

16.PROBLEM SYMPTOMS TABLE CHAPTER 2

15.PROBLEM SYMPTOMS TABLE CHAPTER 1

a.

Refer to Problem Symptoms Table.

Click hereDrivetrain>U441E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE SYSTEM>PROBLEM SYMPTOMS TABLE

Result:

Proceed to
OK
NG

OK

16.PROBLEM SYMPTOMS TABLE CHAPTER 2

NG

21.CIRCUIT INSPECTION

16.PROBLEM SYMPTOMS TABLE CHAPTER 2

a.

Refer to Problem Symptoms Table.

Click hereDrivetrain>U441E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE SYSTEM>PROBLEM SYMPTOMS TABLE

Result:

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17.COMPONENT INSPECTION

Result:

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18.REPAIR OR REPLACE

Result:

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19.CONFIRMATION TEST

Result:

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20.DTC CHART

a.

Refer to Diagnostic Trouble Code Chart.

Click hereDrivetrain>U441E AUTOMATIC TRANSMISSION / TRANSAXLE>AUTOMATIC TRANSAXLE SYSTEM>DIAGNOSTIC TROUBLE CODE CHART

Result:

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21.CIRCUIT INSPECTION

Result:

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22.IDENTIFICATION INFORMATION

Result:

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CAUTION / NOTICE / HINT

PROCEDURE