K313 CVT  CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY  REMOVAL  


CAUTION / NOTICE / HINT

CAUTION:

The engine assembly with continuously variable transaxle assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop.


PROCEDURE

Hide 11361J 1.REMOVE FLYWHEEL HOUSING UNDER COVER

Click hereEngine / Hybrid System>2ZR-FE ENGINE MECHANICAL>ENGINE ASSEMBLY>REMOVAL

Hide 32101G 2.REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT

a.
A234914N16
2.448,0.594 2.094,0.594 2.094,0.594 1.438,1.76 true 0.885,2.854 2.25,2.854 true 2.521,0.521 2.885,0.729 0.365,0.208 10 false SST 0.573,2.781 0.927,3 0.354,0.219 10 false SST

Using SST, hold the crankshaft pulley.

SST
09213-54015  
09330-00021  

HINT:

Part number of installation bolt for SST (crankshaft pulley holding tool): 91551-00850 (quantity: 2)



b.
C266382

Remove the 6 drive plate and torque converter assembly setting bolts.


Hide 51201 3.REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER>REMOVAL

Hide 51204A 4.REMOVE CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER>REMOVAL

Hide 5.REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

Click hereEngine / Hybrid System>2ZR-FE ENGINE MECHANICAL>ENGINE ASSEMBLY>REMOVAL

Hide 12361A 6.REMOVE FRONT ENGINE MOUNTING INSULATOR

Click hereEngine / Hybrid System>2ZR-FE ENGINE MECHANICAL>ENGINE ASSEMBLY>REMOVAL

Hide 12371A 7.REMOVE REAR ENGINE MOUNTING INSULATOR

Click hereEngine / Hybrid System>2ZR-FE ENGINE MECHANICAL>ENGINE ASSEMBLY>REMOVAL

Hide 8.REMOVE WIRE HARNESS CLAMP BRACKET

Click hereEngine / Hybrid System>2ZR-FE ENGINE MECHANICAL>ENGINE ASSEMBLY>REMOVAL

Hide 16282 10.DISCONNECT NO. 5 WATER BY-PASS HOSE

a.
C289738

Disengage the clamp.


b.

Slide the 3 clips and disconnect the No. 5 water by-pass hose from the transmission oil cooler and engine assembly.


Hide 82121 11.DISCONNECT ENGINE WIRE

a.
C289739C01
0.563,0.979 0.958,0.979 true 1.104,1.51 1.208,1.51 1.208,1.51 1.375,1.76 true 0.927,1.438 1.146,1.635 0.219,0.198 10 true *b 0.375,0.896 0.594,1.094 0.219,0.198 10 true *a
*a Transmission Revolution Sensor (NOUT) Connector
*b Oil Pressure Sensor Connector


Disconnect the transmission revolution sensor (NOUT) connector.


b.

Disconnect the oil pressure sensor connector.


c.

Disengage the 4 clamps.


d.
C289740

Disconnect the park/neutral position switch assembly connector.


e.

Disengage the clamp.


f.
C289741C01
2.375,1.698 2.802,1.698 true 1.781,1.896 1.823,2 1.823,2 2.167,2 true 2.823,1.594 3.042,1.792 0.219,0.198 10 true *a 2.198,1.917 2.417,2.115 0.219,0.198 10 true *b
*a Transmission Revolution Sensor (NIN) Connector
*b Transmission Wire Connector


Disconnect the transmission revolution sensor (NIN) connector.


g.

Disconnect the transmission wire connector.


h.

Disengage the clamp.


Hide 11363A 12.REMOVE FLYWHEEL HOUSING SIDE COVER

Click hereEngine / Hybrid System>2ZR-FE ENGINE MECHANICAL>ENGINE ASSEMBLY>REMOVAL

Hide 28100 13.REMOVE STARTER ASSEMBLY

Click hereEngine / Hybrid System>2ZR-FE STARTING>STARTER>REMOVAL

Hide 30400 14.REMOVE CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY

a.
C279035

Remove the 7 bolts and continuously variable transaxle assembly from the engine assembly.

NOTICE:

To prevent damaging the 2 knock pins, do not pry between the continuously variable transaxle assembly and engine assembly.



Hide 32000A 15.REMOVE TORQUE CONVERTER ASSEMBLY

a.
C273689

Remove the torque converter assembly from the continuously variable transaxle assembly.

NOTICE:

Remove the torque converter assembly from the input shaft horizontally.



Hide 30400E 16.REMOVE CVT OIL PUMP TYPE T OIL SEAL

CAUTION:
·

Do not remove the front oil pump assembly from the CVT main body, as there is a possibility of the entry of dust and foreign matter.

·

Clean the work area, the tools to be used, and other equipment, etc. thoroughly before the operation, as there is the possibility that a CVT malfunction, which may prevent the vehicle from being driven, may occur if dust or fine foreign matter enters the CVT.

·

Do not use cotton work gloves, cloths, paper towels, etc. that may produce lint, dust or foreign matter.

·

Perform the operation as quickly as possible, as dust and foreign matter may enter the CVT while the torque converter assembly is not attached to it.

·

Do not use an air gun until the torque converter assembly has been installed, as it may cause dust and foreign matter to be stirred up.



a.
C208788N08
2.396,2.063 2.396,2.677 false 2.271,2.677 2.594,2.969 0.323,0.292 10 SST

Clean the tips of both the claws of SST and the center bolt.


b.

Using SST, remove the CVT oil pump type T oil seal from the continuously variable transaxle assembly.

SST
09308-10010  

NOTICE:

Pay attention to the angle of the claws when opening them, and ensure that they do not come into contact with the oil pump housing, as there is the possibility that metal particles may be produced if they do.



Hide 33823 17.REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET

a.
C274450

Remove the 2 bolts and No. 1 transmission control cable bracket from the continuously variable transaxle assembly.


Hide 12311A 18.REMOVE FRONT ENGINE MOUNTING BRACKET

a.
C289742

Remove the 4 bolts and front engine mounting bracket from the continuously variable transaxle assembly.


Hide 12321A 19.REMOVE REAR ENGINE MOUNTING BRACKET

a.
C293571

Remove the 3 bolts and rear engine mounting bracket from the continuously variable transaxle assembly.


Hide 12325A 20.REMOVE ENGINE MOUNTING BRACKET LH

a.
C289744

Remove the 4 bolts and engine mounting bracket LH from the continuously variable transaxle assembly.


Hide 21.REMOVE WIRE HARNESS CLAMP BRACKET

a.

Remove the water by-pass hose clamp from the water by-pass hose clamp bracket.

C289745C01
0.958,2.875 1.104,2.875 1.104,2.875 1.344,2.375 false 5.385,0.542 5.896,0.542 false 0.563,4.865 1.073,4.865 true 5.781,5.26 5.781,4.313 true 5.792,5.031 6.365,5.031 6.365,5.031 6.365,4.198 true 6.01,2 6.01,0.958 6.01,0.958 6.156,0.958 true 0.375,4.792 0.594,4.99 0.219,0.198 10 false *2 5.969,0.458 6.188,0.656 0.219,0.198 10 false *1 0.781,2.792 1,2.99 0.219,0.198 10 false *2 5.719,5.292 5.938,5.49 0.219,0.198 10 false *2 6.219,0.875 6.438,1.073 0.219,0.198 10 false *3
*1 Water By-pass Hose Clamp *2 Wire Harness Clamp Bracket
*3 Water By-pass Hose Clamp Bracket - -



b.

Remove the 5 bolts, 4 wire harness clamp brackets and water by-pass hose clamp bracket from the continuously variable transaxle assembly.


Hide 22.REMOVE WITH HEAD STRAIGHT SCREW PLUG

HINT:

Perform this procedure only when replacement of the with head straight screw plug is necessary.


a.
C289746

Remove the with head straight screw plug and gasket from the continuously variable transaxle assembly.


Hide 35012B 23.REMOVE BREATHER PLUG HOSE

HINT:

Perform this procedure only when replacement of the breather plug hose is necessary.


a.
C289747C01
0.948,0.49 1.396,0.49 false 2.604,1.302 2.927,1.302 false 1.469,0.417 1.708,0.594 0.24,0.177 10 false *1 2.99,1.219 3.229,1.396 0.24,0.177 10 false *2
*1 No. 1 Breather Plug (CVT)
*2 Breather Plug Hose


Remove the breather plug hose with the No. 1 breather plug (CVT) from the continuously variable transaxle assembly.


b.

Remove the No. 1 breather plug (CVT) from the breather plug hose.


Hide 32000A 24.INSPECT TORQUE CONVERTER ASSEMBLY

Click hereDrivetrain>K313 CVT>TORQUE CONVERTER AND DRIVE PLATE>INSPECTION