2ZR-FE ENGINE MECHANICAL  ENGINE UNIT  INSTALLATION  


PROCEDURE

Hide 16262 4.INSTALL WATER INLET HOSE

a.

Install the water inlet hose and slide the 2 clips to secure it.


Hide 16261 5.INSTALL NO. 1 WATER BY-PASS HOSE

a.

Install the No. 1 water by-pass hose to the cylinder head sub-assembly and slide the clip to secure it.


Hide 16268 6.INSTALL NO. 1 WATER BY-PASS PIPE

a.

Install the No. 1 water by-pass pipe with the 2 bolts.

Torque:
21 N*m (214 kgf*cm, 15 ft.*lbf)


Hide 16267 7.CONNECT NO. 3 WATER BY-PASS HOSE

a.

Connect the No. 3 water by-pass hose to the water inlet housing and slide the clip to secure it.


Hide 12261 8.INSTALL VENTILATION HOSE

a.

Install the ventilation hose to the PCV valve (ventilation valve sub-assembly) and slide the clip to secure it.


Hide 12321B 10.INSTALL DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY

Hide 17167 11.INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

Hide 11452 12.INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

a.

Apply a light coat of engine oil to a new O-ring.


b.

Install the O-ring to the engine oil level dipstick guide.


c.

Install the engine oil level dipstick guide with the bolt.

Torque:
21 N*m (214 kgf*cm, 15 ft.*lbf)


d.

Install the engine oil level dipstick.


Hide 23250 13.INSTALL FUEL INJECTOR ASSEMBLY

Hide 23807V 14.INSTALL NO. 1 DELIVERY PIPE SPACER

Hide 23807 15.INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

Hide 23901 16.CONNECT FUEL TUBE SUB-ASSEMBLY

Hide 17111 17.INSTALL INTAKE MANIFOLD

a.

Install a new No. 1 intake manifold to head gasket to the intake manifold.


b.

Install the intake manifold and intake manifold stay with the 5 bolts and 2 nuts.

Torque:
28 N*m (286 kgf*cm, 21 ft.*lbf)


c.

Connect the ventilation hose to the intake manifold and slide the clip to secure it.


d.

Connect the No. 1 water by-pass hose and No. 2 water by-pass hose and slide the 2 clips to secure them.


e.

Connect the air tube to the cylinder head cover sub-assembly with the 2 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


Hide 25719 18.INSTALL VACUUM SURGE TANK

a.

Install the vacuum surge tank with the 2 bolts.

Torque:
21 N*m (214 kgf*cm, 15 ft.*lbf)


b.

Connect the No. 2 air hose and No. 3 air hose.