2ZR-FE ENGINE MECHANICAL  REAR CRANKSHAFT OIL SEAL  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:

for Manual Transaxle:

When the manual transaxle assembly is removed, be sure to use a new clutch release with bearing cylinder assembly and a new installation bolts. Removal of the manual transaxle assembly allows the compressed clutch release with bearing cylinder assembly to return to its original position. Dust from the moving section may damage the seal of the clutch release with bearing cylinder assembly, possibly causing clutch fluid leaks.


PROCEDURE

Hide 11401L 1.INSTALL REAR ENGINE OIL SEAL

a.

Using height adjustment attachments and plate lift attachments, place the engine assembly on a flat, level surface.

NOTICE:
·

Using height adjustment attachments and plate lift attachments, place the engine assembly horizontally.

·

Using an engine sling device and engine lift, secure the engine assembly before servicing.




b.

Apply MP grease to the lip of a new rear engine oil seal.

NOTICE:

Keep the lip free from foreign matter.



c.
A154926N04
2.333,0.896 2.979,0.354 2.979,0.354 2.802,1.271 false 2.979,0.146 3.292,0.292 0.313,0.146 10 SST

Using SST and a hammer, tap in the rear engine oil seal until its surface is flush with the cylinder block sub-assembly edge.

SST
09223-15030  
09950-70010  (09951-07100)

NOTICE:
·

Wipe off excess grease from the crankshaft.

·

Do not tap in the rear engine oil seal at an angle.



HINT:

Rear engine oil seal tap in depth: -1.0 to 1.0 mm (-0.0394 to 0.0394 in.)



Hide 13405 2.INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)

a.
A234914N22
1.344,2.24 0.906,3 0.906,3 2.365,3 true 0.594,2.938 0.99,3.198 0.396,0.26 10 false SST

Using SST, hold the crankshaft pulley.

SST
09213-54015  09330-00021  

HINT:

Part number of installation bolt for SST (crankshaft pulley holding tool): 91551-00850 (quantity: 2)



b.

Clean the bolts and bolt holes.


c.
A057108C38
2.521,0.26 2.031,0.26 2.031,0.26 1.75,1.292 false 2.563,0.156 2.74,0.333 0.177,0.177 10 *a
*a Adhesive


Apply adhesive to the 2 or 3 threads at the end of each of the 8 bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent



d.
A157841N10
1.72,0.56 1.824,0.706 0.104,0.146 10 8 2.188,0.642 2.292,0.787 0.104,0.146 10 1 2.349,1.003 2.453,1.149 0.104,0.146 10 3 2.024,1.564 2.129,1.709 0.104,0.146 10 7 1.633,1.522 1.737,1.668 0.104,0.146 10 2 1.438,1.172 1.542,1.318 0.104,0.146 10 4 2.281,1.295 2.386,1.441 0.104,0.146 10 5 1.421,0.875 1.525,1.021 0.104,0.146 10 6

Install and uniformly tighten the 8 bolts in several steps in the sequence shown in the illustration.

Torque:
49 N*m (500 kgf*cm, 36 ft.*lbf)

NOTICE:

Do not start the engine for at least 1 hour after installing the flywheel sub-assembly.



e.
A238927C01
2.208,1.26 2.365,1.26 false 1.969,0.573 2.208,0.719 0.24,0.146 10 false 90°
V100155

Paint Mark


Mark the front of the bolts with paint.


f.

Tighten the 8 bolts by 90° in the same order.


g.

Check that the paint marks are now at a 90° angle to the front.


h.

Check that the crankshaft turns smoothly.


Hide 32101 3.INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for CVT)

a.
A234914N22
1.344,2.24 0.906,3 0.906,3 2.365,3 true 0.594,2.938 0.99,3.198 0.396,0.26 10 false SST

Using SST, hold the crankshaft pulley.

SST
09213-54015  09330-00021  

HINT:

Part number of installation bolt for SST (crankshaft pulley holding tool): 91551-00850 (quantity: 2)



b.

Clean the bolt and bolt hole.


c.
A324549C01
1.75,2.865 2.229,2.865 false 2.167,1.813 2.604,2.052 2.604,2.052 2.604,2.25 false 1.271,2 1.042,2.365 1.042,2.365 1.042,2.563 false 0.979,2.594 1.292,2.792 0.313,0.198 10 false *1 2.281,2.802 2.594,3 0.313,0.198 10 false *3 2.552,2.281 2.865,2.479 0.313,0.198 10 false *2
*1 Front Drive Plate Spacer (Reversible)
*2 Rear Drive Plate Spacer
*3 Drive Plate and Ring Gear Sub-assembly
V100135

Engine Side
V100136

Transaxle Side


Install the front drive plate spacer, drive plate and ring gear sub-assembly and rear drive plate spacer to the crankshaft.


d.
A057108C38
2.521,0.26 2.031,0.26 2.031,0.26 1.75,1.292 false 2.563,0.156 2.74,0.333 0.177,0.177 10 *a
*a Adhesive


Apply adhesive to 2 or 3 threads at the end of each of the 8 bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent



e.
A217964N04
1.838,0.508 1.98,0.665 0.142,0.156 10 1 1.377,1.173 1.52,1.33 0.142,0.156 10 3 2.359,1.019 2.501,1.175 0.142,0.156 10 4 2.032,1.593 2.175,1.749 0.142,0.156 10 2 1.456,0.824 1.599,0.981 0.142,0.156 10 5 2.295,1.357 2.438,1.513 0.142,0.156 10 6 2.29,0.783 2.433,0.939 0.142,0.156 10 7 1.645,1.567 1.788,1.723 0.142,0.156 10 8

Install and uniformly tighten the 8 bolts in several steps in the sequence shown in the illustration.

Torque:
88 N*m (897 kgf*cm, 65 ft.*lbf)

NOTICE:

Do not start the engine for at least 1 hour after installing the drive plate and ring gear sub-assembly.



Hide 31250 4.INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)

Click hereDrivetrain>CLUTCH>CLUTCH UNIT(for EC60)>INSTALLATION

Hide 30400 5.INSTALL CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY (for CVT)

Click hereDrivetrain>K313 CVT>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>INSTALLATION