1ZR-FE ENGINE MECHANICAL  REAR CRANKSHAFT OIL SEAL  INSTALLATION  


PROCEDURE

Hide 11401L 1.INSTALL REAR ENGINE OIL SEAL

a.

Using height adjustment attachments and plate lift attachments, place the engine assembly on a flat, level surface.

NOTICE:
·

Using height adjustment attachments and plate lift attachments, place the engine assembly horizontally.

·

Using an engine sling device and engine lift, secure the engine assembly before servicing.




b.

Apply MP grease to the lip of a new rear engine oil seal.

NOTICE:

Keep the lip free from foreign matter.



c.
A154926N04
2.333,0.896 2.979,0.354 2.979,0.354 2.802,1.271 false 2.979,0.146 3.292,0.292 0.313,0.146 10 SST

Using SST and a hammer, tap in the rear engine oil seal until its surface is flush with the cylinder block sub-assembly edge.

SST
09223-15030  
09950-70010  (09951-07100)

NOTICE:
·

Wipe off excess grease from the crankshaft.

·

Do not tap in the rear engine oil seal at an angle.



HINT:

Rear engine oil seal tap in depth: -1.0 to 1.0 mm (-0.0394 to 0.0394 in.)



Hide 32101 2.INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

a.
A234914
0.917,3 2.365,3 true 1.51,1.813 2.417,0.51 2.417,0.51 2.948,0.51 true 3,0.406 3.302,0.573 0.302,0.167 10 SST 0.583,2.917 0.885,3.083 0.302,0.167 10 SST

Using SST, hold the crankshaft pulley.

SST
09213-54015  09330-00021  

HINT:

Part number of installation bolt for SST (crankshaft pulley holding tool): 91551-00850 (quantity: 2)



b.

Clean the bolts and bolt holes.


c.
A324549C01
1.75,2.865 2.229,2.865 false 2.167,1.813 2.604,2.052 2.604,2.052 2.604,2.25 false 1.271,2 1.042,2.365 1.042,2.365 1.042,2.563 false 0.979,2.594 1.292,2.792 0.313,0.198 10 false *1 2.281,2.802 2.594,3 0.313,0.198 10 false *3 2.552,2.281 2.865,2.479 0.313,0.198 10 false *2
*1 Front Drive Plate Spacer (Reversible)
*2 Rear Drive Plate Spacer
*3 Drive Plate and Ring Gear Sub-assembly
V100135

Engine Side
V100136

Transaxle Side


Install the front drive plate spacer, drive plate and ring gear sub-assembly and rear drive plate spacer to the crankshaft.


d.
A057108C38
2.521,0.26 2.031,0.26 2.031,0.26 1.75,1.292 false 2.563,0.156 2.74,0.333 0.177,0.177 10 *a
*a Adhesive


Apply adhesive to the 2 or 3 threads at the end of each of the 8 bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent



e.
A217964N04
1.838,0.508 1.98,0.665 0.142,0.156 10 1 1.377,1.173 1.52,1.33 0.142,0.156 10 3 2.359,1.019 2.501,1.175 0.142,0.156 10 4 2.032,1.593 2.175,1.749 0.142,0.156 10 2 1.456,0.824 1.599,0.981 0.142,0.156 10 5 2.295,1.357 2.438,1.513 0.142,0.156 10 6 2.29,0.783 2.433,0.939 0.142,0.156 10 7 1.645,1.567 1.788,1.723 0.142,0.156 10 8

Install and uniformly tighten the 8 bolts in several steps in the sequence shown in the illustration.

Torque:
88 N*m (897 kgf*cm, 65 ft.*lbf)

NOTICE:

Do not start the engine for at least 1 hour after installing the drive plate and ring gear sub-assembly.