SPECIFICATIONS  2ZR-FE STARTING  SERVICE DATA  


STARTER ASSEMBLY
Tester Connection Condition Specified Condition
Battery positive (+) terminal - Terminal 30 - Terminal 50 11.5 V Below 90 A

STARTER ARMATURE ASSEMBLY
Tester Connection Condition Specified Condition
Segment - Segment Always Below 1 Ω
Segment - Starter armature core 10 kΩ or higher

Commutator runout Maximum Runout 0.05 mm (0.00197 in.)

Commutator diameter Standard Diameter 28 mm (1.1024 in.)
Minimum Diameter 27 mm (1.0630 in.)

Undercut depth Standard Undercut Depth 0.6 mm (0.0236 in.)
Minimum Undercut Depth 0.2 mm (0.00787 in.)

STARTER YOKE ASSEMBLY
Tester Connection Condition Specified Condition
Brush lead wire - Field coil lead wire Always Below 1 Ω
Brush lead wire - Starter yoke assembly body 10 kΩ or higher

STARTER BRUSH HOLDER ASSEMBLY
Brush length Standard Length 14 mm (0.551 in.)
Minimum Length 9 mm (0.354 in.)

Tester Connection Condition Specified Condition
Positive (+) brush holder - Negative (-) brush holder Always 10 kΩ or higher

Brush spring load Standard Spring Load 13.7 to 17.6 N (1.40 to 1.80 kgf, 3.08 to 3.96 lbf)
Minimum Spring Load 8.8 N (0.90 kgf, 1.98 lbf)

MAGNET STARTER SWITCH ASSEMBLY
Tester Connection Condition Specified Condition
Terminal 50 - Terminal C Always Below 1 Ω
Terminal 50 - Magnet starter switch assembly body Below 2 Ω

ENGINE SWITCH
Tester Connection Condition Specified Condition
5 (SS1) - 6 (AGND) Not pushed 10 kΩ or higher
1 (SS2) - 6 (AGND)
5 (SS1) - 6 (AGND) Pushed Below 1 Ω
1 (SS2) - 6 (AGND)

IGNITION OR STARTER SWITCH ASSEMBLY
Tester Connection Condition Specified Condition
Between all terminals LOCK 10 MΩ or higher
5 (AM1) - 7 (ACC) ACC Below 1 Ω
5 (AM1) - 7 (ACC) - 8 (IG1) ON Below 1 Ω
3 (IG2) - 4 (AM2)
5 (AM1) - 6 (ST1) - 8 (IG1) START Below 1 Ω
2 (ST2) - 3 (IG2) - 4 (AM2)

ST NO. 1 RELAY
Tester Connection Condition Specified Condition
3 - 5 Battery voltage not applied to terminals 1 and 2 10 kΩ or higher
Battery voltage applied to terminals 1 and 2 Below 1 Ω