Using a screwdriver, remove the generator pulley cap from the generator pulley with clutch.

NOTICE:

Do not reuse the generator pulley cap.

1.354,0.646 1.052,0.354 1.052,0.354 0.813,0.354 false 2.344,0.875 2.073,0.875 2.073,0.875 1.76,1.417 false 0.375,0.292 0.958,0.542 0.583,0.25 10 false SST A 2.438,0.792 2.99,1.063 0.552,0.271 10 false SST B

Install SST (A) to SST (B) as shown in the illustration.

SST

09820-63021  

2.948,0.885 2.948,1.458 false 2.094,0.563 1.844,0.188 1.844,0.188 1.615,0.188 false 1.625,1.01 1.896,1.76 1.896,1.76 2.125,1.76 true 1.406,0.094 1.635,0.25 0.229,0.156 10 false *a 2.75,1.521 3.219,1.729 0.469,0.208 10 false SST A 2.208,1.688 2.646,1.865 0.438,0.177 10 true SST A

*a	Rotor Shaft

Fit the rotor shaft end into SST (A).

2.896,0.115 2.781,0.115 2.781,0.115 2.51,0.302 false 1.49,0.146 1.667,0.146 1.667,0.146 1.99,0.25 false 1.479,1.01 1.906,1.344 1.906,1.344 2.135,1.344 false 2.938,0.042 3.396,0.219 0.458,0.177 10 false SST B 2.198,1.25 2.688,1.448 0.49,0.198 10 false SST B 1.281,0.073 1.542,0.281 0.26,0.208 10 false *1

*1	Generator Pulley with Clutch

Fit SST (B) to the generator pulley with clutch.

2.146,0.771 2.302,0.531 2.302,0.531 2.479,0.531 false 1.896,0.563 2.094,0.156 2.094,0.156 2.313,0.156 false 2.542,0.448 3.135,0.719 0.594,0.271 10 false SST A 2.365,0.083 2.958,0.344 0.594,0.26 10 false SST B 1.802,1.865 1.969,2.021 0.167,0.156 10 false *b 0.906,1.031 1.104,1.24 0.198,0.208 10 true *a

*a	Turn
*b	Hold

Loosen the generator pulley with clutch by turning SST (B) as shown in the illustration.

NOTICE:

·

Check that the generator drive end frame is secured in the vise tightly.

·

Hold SST (A) tightly during the operation.

Remove the 3 bolts and generator rear end cover from the generator coil assembly.

Remove the generator terminal insulator from the generator coil assembly.

Remove the 2 screws and generator brush holder assembly from the generator coil assembly.

Remove the 4 bolts.

1.063,1.802 0.99,1.802 0.99,1.802 0.656,1.583 false 2.083,0.823 2.542,0.823 false 1.115,1.719 1.406,1.875 0.292,0.156 10 false SST 2.573,0.74 2.865,0.885 0.292,0.146 10 false SST 0.615,0.552 0.927,0.708 0.313,0.156 10 false *a 2.573,0.458 2.885,0.615 0.313,0.156 10 false *b

*a	Hold
*b	Turn

Using SST, remove the generator coil assembly.

SST

09950-40011  (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011)

Remove the bearing cover packing.

NOTICE:

If the bearing cover packing breaks, remove the broken pieces completely.

HINT:

The bearing cover packing may be installed on the generator rotor assembly.

0.552,0.615 0.802,0.615 0.802,0.615 1.115,0.854 false 2.063,1.906 2.5,2.021 2.5,2.021 2.75,2.021 false 0.375,0.542 0.688,0.698 0.313,0.156 10 false *1 2.792,1.938 3.104,2.094 0.313,0.156 10 false *2

*1	Generator Rotor Assembly
*2	Generator Drive End Frame

Remove the generator rotor assembly from the generator drive end frame.

NOTICE:

Do not drop the generator rotor assembly.

Remove the 4 screws and retainer plate from the generator drive end frame.

1.917,1.646 1.188,1.344 false 1.917,1.646 1.177,1.146 false 1.948,1.563 2.25,1.719 0.302,0.156 10 SST

Using SST and a hammer, tap out the generator drive end frame bearing.

SST

09950-60010  (09951-00250)
09950-70010  (09951-07100)