1.073,0.792 0.458,0.323 0.458,0.323 0.938,1.042 false 2.563,0.563 3.021,0.292 3.021,0.292 2.771,0.917 false 0.146,0.25 0.469,0.51 0.323,0.26 10 false SST 3.073,0.219 3.396,0.479 0.323,0.26 10 false SST

Using SST and a press, install a new generator drive end frame bearing.

SST

09950-60010  (09951-00470)
09950-70010  (09951-07100)

1.896,0.406 2.25,0.406 2.25,0.406 2.688,0.896 true 2.188,2.031 2.458,2.031 2.458,2.031 2.677,1.365 true 1.719,0.292 2.031,0.448 0.313,0.156 10 false *a 2.031,1.927 2.344,2.083 0.313,0.156 10 false *b

*a	Tab
*b	Cutout

Fit the tabs of the retainer plate into the cutouts of the generator drive end frame to install the retainer plate.

0.625,0.448 0.844,0.448 0.844,0.448 1.104,0.656 false 2.094,1.625 2.354,1.844 2.354,1.844 2.563,1.844 false 0.458,0.375 0.771,0.531 0.313,0.156 10 false *1 2.615,1.76 2.927,1.917 0.313,0.156 10 false *2

*1	Generator Rotor Assembly
*2	Generator Drive End Frame

Install the generator rotor assembly to the generator drive end frame.

1.927,0.49 2.417,0.49 true 1.927,1.458 2.417,1.458 true 2.438,0.406 2.75,0.563 0.313,0.156 10 false *a 2.438,1.365 2.75,1.521 0.313,0.156 10 false *b

*a	Protrusion
*b	Groove

Install a new bearing cover packing.

NOTICE:

Align the protrusions of the bearing cover packing with the grooves of the generator coil assembly when installing.

2.646,0.563 2.813,0.177 2.813,0.177 3.042,0.177 true 1.188,0.688 0.948,0.302 0.948,0.302 0.719,0.302 false 0.573,0.198 0.885,0.354 0.313,0.156 10 false *a 3.073,0.052 3.385,0.208 0.313,0.156 10 false *a

*a	21 mm Deep Socket Wrench

Using a 21 mm deep socket wrench and press, slowly press in the generator coil assembly.

2.479,0.74 1.979,0.198 1.979,0.198 1.729,0.198 false 0.917,0.521 0.708,0.198 0.708,0.198 0.458,0.198 false 1.521,0.094 1.833,0.313 0.313,0.219 10 false *a 0.271,0.104 0.583,0.323 0.313,0.219 10 false *a

*a	Pin (1.0 mm)

While pushing the 2 brushes into the generator brush holder assembly, insert a 1.0 mm (0.0394 in.) pin into the generator brush holder assembly hole.

1.76,1.073 1.76,1.313 false 1.698,1.333 1.896,1.573 0.198,0.24 10 false *a

*a	Pin (1.0 mm)
	Pull out

Install the generator brush holder assembly to the generator coil assembly with the 2 screws.

Torque:

1.8 N*m (18 kgf*cm, 16 in.*lbf)

Install the generator terminal insulator to the generator coil assembly.

NOTICE:

Be sure to install the generator terminal insulator in the correct orientation.

1.354,0.646 1.052,0.354 1.052,0.354 0.813,0.354 false 2.344,0.875 2.073,0.875 2.073,0.875 1.76,1.417 false 0.375,0.292 0.958,0.542 0.583,0.25 10 false SST A 2.438,0.792 2.99,1.063 0.552,0.271 10 false SST B

Install SST (A) to SST (B) as shown in the illustration.

SST

09820-63021  

1.25,0.604 1.542,0.188 1.542,0.188 1.792,0.188 false 1.552,1.281 1.552,1.063 false 0.313,0.927 0.313,1.615 false 1.854,0.104 2.146,0.281 0.292,0.177 10 false *a 1.385,1.302 1.823,1.49 0.438,0.188 10 true SST A 0.115,1.677 0.677,1.906 0.563,0.229 10 false SST A

*a	Rotor Shaft

Fit the rotor shaft end into SST (A).

0.896,0.458 1.135,0.146 1.135,0.146 1.323,0.146 false 1.563,1.417 1.708,1.417 1.708,1.417 1.885,1.073 false 0.5,1.5 0.5,1 false 1.365,0.042 1.677,0.198 0.313,0.156 10 false *1 0.344,1.531 0.854,1.781 0.51,0.25 10 false SST B 1.146,1.333 1.656,1.583 0.51,0.25 10 false SST B

*1	Generator Pulley with Clutch

Fit SST (B) to the generator pulley with clutch.

0.51,0.771 0.667,0.771 0.667,0.771 0.781,0.969 false 0.698,0.333 0.875,0.333 0.875,0.333 1.073,0.771 false 1.667,2.042 1.917,2.25 0.25,0.208 10 true *a 2.344,1.031 2.594,1.229 0.25,0.198 10 true *b 0.938,2.469 1.177,2.688 0.24,0.219 10 true *c 0.083,0.677 0.573,0.938 0.49,0.26 10 false SST A 0.281,0.24 0.771,0.5 0.49,0.26 10 false SST B

*a	Torque Wrench Fulcrum Length
*b	Turn
*c	Hold

Tighten the generator pulley with clutch by turning SST (B) as shown in the illustration.

Torque:

Specified tightening torque : 80 N*m (816 kgf*cm, 59 ft.*lbf)

NOTICE:

·

Check that the generator drive end frame is secured in the vise tightly.

·

Hold SST (A) tightly during the operation.

HINT:

·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

When using SST (fulcrum length of 100 mm (3.94 in.)) + torque wrench (fulcrum length of 400 mm (1.312 ft.)): 64 N*m (653 kgf*cm, 47 ft.*lbf)