SPECIFICATIONS  2ZR-FE ENGINE MECHANICAL  TORQUE SPECIFICATIONS  


CAMSHAFT
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Camshaft timing gear assembly x Camshaft 54 551 40
Camshaft bearing cap x Camshaft housing sub-assembly and cylinder head sub-assembly 27 275 20
Camshaft bearing cap x Camshaft housing sub-assembly 16 163 12
Camshaft timing exhaust gear assembly x No. 2 camshaft with SST 39 398 29
without SST 54 551 40
No. 2 chain vibration damper x Camshaft bearing cap with SST 5.5 56 49
without SST 10 102 7
Air tube x Cylinder head cover sub-assembly 10 102 7

CYLINDER HEAD GASKET
Part Tightened N*m kgf*cm ft.*lbf
Cylinder head sub-assembly x Cylinder block sub-assembly 1st 49 500 36
2nd Turn 90°
3rd Turn 45°

FRONT CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
Crankshaft pulley x Crankshaft 190 1937 140

REAR CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
Flywheel sub-assembly x Crankshaft 1st 49 500 36
2nd Turn 90°
Drive plate and ring gear sub-assembly x Crankshaft 88 897 65

ENGINE ASSEMBLY
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Engine hanger x Cylinder head sub-assembly 43 438 32
Engine mounting insulator LH x Vehicle body 52 530 38
Engine mounting insulator sub-assembly RH x Vehicle body 52 530 38
Radiator reserve tank assembly x Vehicle body and engine mounting insulator sub-assembly RH 7.0 71 62
Engine mounting insulator LH x Engine mounting bracket LH 56 571 41
Engine mounting insulator sub-assembly RH x Engine mounting bracket RH Nut A 95 969 70
Nut B 52 530 38
Bolt 95 969 70
Front engine mounting insulator x Front engine mounting bracket 73 744 54
Rear engine mounting insulator x Rear engine mounting bracket 95 969 70
Wire harness clamp bracket x Cylinder head sub-assembly 39 398 29
No. 3 engine wire x Manual transaxle assembly 12.8 131 9
No. 3 engine wire x Continuously variable transaxle assembly 12.8 131 9
Engine wire x Engine room junction block and junction block assembly 8.4 86 74
No. 2 generator bracket x Timing chain cover sub-assembly 25 255 18
Generator assembly x No. 2 generator bracket 25 255 18
Generator assembly x No. 1 generator bracket 43 438 32
Generator assembly x Wire harness 9.8 100 87
Compressor assembly with pulley x Engine assembly Stud bolt 9.8 100 87
Bolt, Nut 25 255 18
Transmission control cable assembly x Control shaft lever (for CVT) 12 122 9
Clutch hose x Clutch release cylinder to flexible hose tube (for Manual Transaxle) 15.2 155 11
Battery carrier x Vehicle body 12.8 131 9
Radiator pipe x Battery carrier 8.0 82 71
Battery clamp sub-assembly x Vehicle body 6.5 66 58
Battery clamp sub-assembly x Battery clamp bolt 3.5 36 31
Cable x Positive (+) battery terminal 5.4 55 48
Air cleaner case sub-assembly x Engine mounting insulator LH 7.0 71 62
Cable x Negative (-) battery terminal 5.4 55 48

ENGINE UNIT
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stiffening crankcase stud bolt x Stiffening crankcase assembly 5.0 51 44
Stiffening crankcase assembly x Cylinder block sub-assembly 21 214 15
No. 2 oil pan sub-assembly x Stiffening crankcase assembly 10 102 7
Oil pan drain plug x No. 2 oil pan sub-assembly 37 377 27
No. 1 taper screw plug x Cylinder block sub-assembly 43 438 32
Camshaft bearing cap x Camshaft housing sub-assembly 16 163 12
Camshaft housing sub-assembly x Cylinder head sub-assembly 27 275 20
Camshaft timing exhaust gear assembly x No. 2 camshaft 54 551 40
Camshaft timing gear assembly x Camshaft 54 551 40
Chain tensioner plate x Cylinder block sub-assembly 10 102 7
Oil pump drive shaft gear nut x Oil pump assembly 28 286 21
No. 1 chain vibration damper x Cylinder head sub-assembly and cylinder block sub-assembly 21 214 15
No. 2 chain vibration damper x Camshaft bearing cap 10 102 7
No. 1 generator bracket x Cylinder block sub-assembly 24 245 18
Water inlet housing x Timing chain cover sub-assembly 21 214 15
Water inlet housing stud bolt x Water inlet housing 5.0 51 44
Engine water pump assembly x Timing chain cover sub-assembly 21 214 15
Timing chain cover sub-assembly x Cylinder head sub-assembly, cylinder block sub-assembly and stiffening crankcase assembly Bolt A, C 25.5 260 19
Bolt B, E 51 520 38
Bolt D 10 102 7
Stud bolt x Engine mounting bracket RH 10 102 7
No. 1 chain tensioner assembly x Timing chain cover sub-assembly 12 122 9
Cylinder head cover sub-assembly x Camshaft housing sub-assembly 10 102 7
Engine cover joint x Cylinder head cover sub-assembly 10 102 7
V-ribbed belt tensioner assembly x Timing chain cover sub-assembly 21 214 15
No. 1 Water by-pass pipe x Cylinder head sub-assembly 21 214 15
Engine oil level dipstick guide x No. 1 generator bracket 21 214 15
Intake manifold x Cylinder head sub-assembly 28 286 21
Air tube x Cylinder head cover sub-assembly 10 102 7
Vacuum surge tank x Cylinder head sub-assembly 21 214 15

CYLINDER HEAD
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stud bolt x Cylinder head sub-assembly 9.5 97 84
No. 2 straight screw plug x Cylinder head sub-assembly 44 449 32

CYLINDER BLOCK
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Connecting rod cap x Connecting rod 1st 20 204 15
2nd Turn 90°
Stud bolt x Cylinder block sub-assembly 5.0 51 44
No. 1 oil nozzle sub-assembly x Cylinder block sub-assembly 10 102 7
Crankshaft bearing cap x Cylinder block sub-assembly 1st 40 408 30
2nd Turn 90°
No. 1 ventilation case x Cylinder block sub-assembly 10 102 7