BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS  BRAKE ACTUATOR  REMOVAL  


PROCEDURE

Hide 1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


Hide 2.DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION


Hide 3.DRAIN BRAKE FLUID

NOTICE:

If brake fluid leaks onto any painted surface, immediately wash it off.


Hide 4.REMOVE FRONT WHEEL RH

Click hereSuspension>TIRE / WHEEL>TIRE AND WHEEL>REMOVAL

Hide 53875A 5.SEPARATE FRONT FENDER LINER RH

C289473

a.

Remove the 2 clips and separate the front fender liner RH.


Hide 16471 6.REMOVE RESERVE TANK CAP SUB-ASSEMBLY

a.
C302174

Disengage the clamp to separate the reserve hose.


b.

Remove the reserve tank cap sub-assembly.


Hide 16470 7.REMOVE RADIATOR RESERVE TANK ASSEMBLY

a.
C298320

Remove the 3 bolts and radiator reserve tank assembly.


Hide 88707 8.SEPARATE SUCTION PIPE SUB-ASSEMBLY

a.
C302173

Disengage the clamp to separate the suction pipe sub-assembly.

NOTICE:
·

Do not deform the refrigerant lines.

·

Do not damage the clamp.




Hide 88710 9.SEPARATE AIR CONDITIONER TUBE ASSEMBLY

a.
C290735

Remove the bolt and separate the bracket.


b.
C302156

Disengage the clamp to separate the air conditioner tube assembly.

NOTICE:
·

Do not deform the refrigerant lines.

·

Do not damage the clamp.




Hide 10.REMOVE BRAKE ACTUATOR WITH BRACKET

a.
C290737C01
0,0 0,0 false
V100135

Release
V100136

Disconnect


Release the lock lever and disconnect the connector from the brake actuator assembly.

NOTICE:

Be careful not to allow any brake fluid to enter the connector.



b.
C290739C02
2.229,0.969 2.896,0.969 true 2.156,1.188 2.917,1.188 true 2.063,1.385 2.896,1.385 true 1.969,1.625 2.875,1.625 true 0.802,1.573 1.51,1.573 true 1.01,0.938 1.781,0.938 true 0.604,1.49 0.802,1.646 0.198,0.156 10 true *b 0.833,0.854 1,1.021 0.167,0.167 10 true *a 2.906,1.552 3.219,1.708 0.313,0.156 10 false *c 2.927,1.323 3.24,1.479 0.313,0.156 10 false *d 2.938,1.104 3.25,1.26 0.313,0.156 10 false *e 2.927,0.896 3.24,1.052 0.313,0.156 10 true *f
*a From 1st Chamber of Master Cylinder Sub-assembly
*b From 2nd Chamber of Master Cylinder Sub-assembly
*c To Front Wheel Cylinder Assembly LH
*d To Rear Wheel Cylinder Assembly RH
*e To Rear Wheel Cylinder Assembly LH
*f To Front Wheel Cylinder Assembly RH


Use tags or make a memo to identify the places to reconnect the brake lines.


c.

Using a union nut wrench, disconnect the 6 brake lines from the brake actuator assembly.


d.
C302157C01
1.573,1.083 1.719,1.083 1.719,1.083 1.729,0.958 true 0.521,1.948 0.469,1.5 0.469,1.5 0.302,1.5 true 0.146,1.427 0.458,1.583 0.313,0.156 10 false *1 1.427,1.01 1.74,1.167 0.313,0.156 10 false *2
*1 No. 2 Brake Tube Clamp Bracket
*2 No. 3 Brake Tube Clamp Bracket


Remove the 2 bolts and separate the No. 2 brake tube clamp bracket and No. 3 brake tube clamp bracket.


e.
C290742

Remove the 2 bolts, nut and brake actuator with bracket.

NOTICE:

Do not damage the brake lines or refrigerant lines.



Hide 44510 11.REMOVE BRAKE ACTUATOR ASSEMBLY

a.
C172625

Remove the 3 bolts and brake actuator assembly from the brake actuator bracket assembly.