0,0 0,0 false

Grease

Apply grease to the serrated part of the electric power steering column sub-assembly.

NOTICE:

First wipe off the existing grease from the serrated part, and then apply the dedicated grease supplied with a new power steering motor assembly or electric power steering column sub-assembly.

2.302,1.313 2.594,1.313 false 2.313,1.521 2.469,1.521 false 2.313,1.75 2.469,1.75 2.469,1.75 2.469,1.323 false 0.917,0.979 1.271,0.979 false 2.635,1.25 2.948,1.406 0.313,0.156 10 false *b 0.729,0.917 1.042,1.073 0.313,0.156 10 false *a

*a	Cloth
*b	Wooden Block

Secure the steering column assembly in a vise using aluminum plates, cloths and wooden blocks.

NOTICE:

·

Do not overtighten the vise, as the steering column assembly may become deformed.

·

Secure the power steering motor assembly so that it is upright.

·

Support the steering column assembly with wooden blocks or similar items to ensure that it does not fall.

1.885,1.01 2.5,1.01 true 2.542,0.948 3,1.146 0.458,0.198 10 SST

Using SST, turn the steering main shaft once 180 degrees to the left and then 180 degrees to the right at a speed of 60 rpm, and repeat 2 to 3 times to adjust the axis centering of the power steering motor assembly.

SST

09616-00011  

1.875,1.031 2.552,1.031 true 2.615,0.958 3.073,1.156 0.458,0.198 10 SST

Using SST and a torque wrench, measure the turning torque of the steering main shaft.

SST

09616-00011  

Preload:

0.8 to 1.4 N*m (8 to 14 kgf*cm, 7 to 12 in.*lbf)

NOTICE:

Ensure that there is no abnormal resistance during rotation.

If the turning torque is not as specified, readjust the axis centering of the power steering motor assembly.

Apply new tape and install a new clamp to the wire harness as shown in the illustration.

1.031,2.635 1.438,2.635 true 0.771,2.313 1.177,2.313 true 3.979,1.375 4.26,1.375 4.26,1.375 4.427,1.781 true 2.375,2.188 2.656,2.188 2.656,2.188 2.74,2.427 true 0.875,2.542 1.188,2.698 0.313,0.156 10 false *a 0.615,2.229 0.927,2.385 0.313,0.156 10 false *b 3.823,1.292 4.135,1.448 0.313,0.156 10 false *c 2.219,2.094 2.531,2.25 0.313,0.156 10 false *d 3.49,3.083 3.802,3.24 0.313,0.156 10 false *e 2.115,2.865 2.427,3.021 0.313,0.156 10 false *f 1.938,3.198 2.26,3.458 0.323,0.26 10 false *g 4.104,2.76 4.417,2.917 0.313,0.156 10 false *h 1.01,1.24 1.323,1.396 0.313,0.156 10 false *i 1.438,1.354 1.76,1.615 0.323,0.26 10 false *j

*a	Power Steering Motor Wire Harness	*b	Torque Sensor Wire Harness
*c	Tape	*d	Clamp
*e	170 to 190 mm (6.70 to 7.48 in.)	*f	240 to 260 mm (9.45 to 10.2 in.)
*g	225 to 245 mm (8.86 to 9.64 in.)	*h	50 to 70 mm (1.97 to 2.75 in.)
*i	95° or less	*j	65° or less

NOTICE:

·

Wrap the tape at least 2 turns.

·

Secure the power steering motor wire harness to the power steering motor assembly within the range indicated by *i.

·

Secure the torque sensor wire harness to the power steering motor assembly within the range indicated by *j.

Temporarily install the upper steering column bracket with switch assembly with a new steering lock set bolt.