HEATING / AIR CONDITIONING  AIR CONDITIONING UNIT  REASSEMBLY  


PROCEDURE

Hide 88501 2.INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

a.

Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the No. 1 cooler evaporator sub-assembly.

Compressor Oil:

ND-OIL 8 or equivalent



b.

Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free from dirt and foreign matter.



c.
E282691

Install the No. 1 cooler evaporator sub-assembly with No. 1 cooler thermistor to the upper heater case.


d.

Engage the clamp.


e.
E260981

Engage the 2 guides and 2 claws to install the lower heater case.


f.

Install the 4 screws.


Hide 88515 3.INSTALL COOLER EXPANSION VALVE

a.
E260980

Using a 4 mm hexagon socket wrench, install the cooler expansion valve with the 2 hexagon bolts.

Torque:
3.5 N*m (36 kgf*cm, 31 in.*lbf)


Hide 87107A 4.INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

a.
E265963

Install the heater radiator unit sub-assembly to the air conditioning radiator assembly as shown in the illustration.


b.
E265958

Install the clamp with the screw.


Hide 55909C 5.INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

a.
E265964C01
0.896,3.604 1.094,4.219 1.094,4.219 1.094,3.542 false 2.969,4.177 2.479,3.615 false 2.938,4.177 3.25,4.375 0.313,0.198 10 *a 1.042,4.219 1.354,4.417 0.313,0.198 10 *a
*a Reference Point


Using the reference points, engage the 3 claws to install the air mix damper control cable sub-assembly.


Hide 55906D 6.INSTALL NO. 2 HEATER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System)

a.
E265965C02
1.542,1.125 0.99,0.833 0.99,0.833 1.719,0.979 false 0.781,0.698 0.969,0.896 0.188,0.198 10 true *a
*a Reference Point


Using the reference points, engage the 3 claws to install the No. 2 heater control cable sub-assembly.


b.
E278531

Engage the 2 clamps.


Hide 87106H 7.INSTALL AIR MIX DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

a.
E266041C01
1.646,1.01 2.125,1.573 2.125,1.573 1.74,0.958 false 2.104,1.583 2.417,1.781 0.313,0.198 10 *a
*a Reference Point


Using the reference points, install the air mix damper servo sub-assembly with the 2 screws.


Hide 87106J 8.INSTALL MODE DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

a.
E260968C03
1.552,1.135 1.875,1.813 1.875,1.813 1.625,1.104 false 1.833,1.823 2.146,2.021 0.313,0.198 10 *a
*a Reference Point


Using the reference points, install the mode damper servo sub-assembly with the 3 screws.