2NZ-FE BATTERY / CHARGING  GENERATOR  INSPECTION  


PROCEDURE

Hide 27370A 1.INSPECT GENERATOR BRUSH HOLDER ASSEMBLY

a.
A128079C11
0.698,0.688 0.875,0.854 0.177,0.167 10 *a
*a Length


Using a vernier caliper, measure the length of the exposed brushes.

Standard Exposed Brush Length:

9.5 to 11.5 mm (0.374 to 0.453 in.)


Minimum Exposed Brush Length:

4.5 mm (0.177 in.)


If the brush length is less than the minimum, replace the generator brush holder assembly.


Hide 27330 2.INSPECT GENERATOR ROTOR ASSEMBLY

a.

Check the generator rotor assembly for an open circuit.

i.
A310410
1.833,1.198 2.292,0.719 2.292,0.719 1.917,1.333 true 2.354,0.604 2.667,0.802 0.313,0.198 10 false *a
*a Slip Ring


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
Slip ring - Slip ring 20°C (68°F) 1.85 to 2.25 Ω


If the result is not as specified, replace the generator rotor assembly.



b.

Check the generator rotor assembly for a short to ground.

i.
A310411
0.375,0.781 1,0.99 true 1.906,1.917 2.094,1.604 true 1.729,1.844 2.042,2.042 0.313,0.198 10 false *a 0.177,0.688 0.49,0.885 0.313,0.198 10 false *b
*a Slip Ring
*b Rotor


Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
Slip ring - Rotor Always 10 MΩ or higher


If the result is not as specified, replace the generator rotor assembly.



c.
A310412

Check that the generator rotor bearing is not rough or worn and that it rotates smoothly.

If the generator rotor bearing is rough or worn, or does not rotate smoothly, replace the generator rotor assembly.


d.
A310413
0.51,0.635 0.823,0.833 0.313,0.198 10 false *a
*a Diameter


Check the slip ring.

i.

Check that the slip rings are not rough or scored.

If the slip rings are rough or scored, replace the generator rotor assembly.


ii.

Using a vernier caliper, measure the slip ring diameter.

Standard Diameter:

14.2 to 14.8 mm (0.559 to 0.583 in.)


Minimum Diameter:

14.0 mm (0.551 in.)


If the diameter is less than the minimum, replace the generator rotor assembly.



Hide 27310B 3.INSPECT GENERATOR DRIVE END FRAME BEARING

a.
A310422

Check that the generator drive end frame bearing is not rough or worn and that it rotates smoothly.

If the generator drive end frame bearing is rough or worn, or does not rotate smoothly, replace the generator drive end frame bearing.