U441E AUTOMATIC TRANSMISSION / TRANSAXLE  AUTOMATIC TRANSAXLE UNIT  DISASSEMBLY  


PROCEDURE

Hide 35572A 1.REMOVE TRANSMISSION CONTROL SHAFT LEVER

a.
C305044

Remove the nut, washer and transmission control shaft lever from the manual valve lever shaft.


Hide 84540 2.REMOVE PARK/NEUTRAL POSITION SWITCH

a.
C286303

Using a screwdriver, pry back the tabs of the lock plate.


b.

Remove the lock nut and lock plate from the park/neutral position switch assembly.


c.
C286305

Remove the 2 bolts and park/neutral position switch assembly from the transaxle case.


Hide 89413B 3.REMOVE TRANSMISSION REVOLUTION SENSOR

a.
C286338

Remove the bolt and transmission revolution sensor from the transaxle case.


b.

Remove the O-ring from the transmission revolution sensor.


Hide 35104V 4.REMOVE BREATHER PLUG HOSE

a.
C286339

Remove the breather plug hose from the No. 1 breather plug.


Hide 35104B 5.REMOVE NO. 1 BREATHER PLUG

a.
C307408
1.385,1.271 1.708,1.49 false 1.76,1.427 2.021,1.635 0.26,0.208 10 false *a
*a Protective Tape


Using a screwdriver, remove the No. 1 breather plug from the transaxle case.

HINT:

Tape the screwdriver tip before use.



b.

Remove the O-ring from the No. 1 breather plug.


Hide 32921C 6.REMOVE OIL COOLER TUBE UNION

a.
C286340

Remove the 2 oil cooler tube unions from the transaxle case.


b.

Remove the 2 O-rings from the 2 oil cooler tube unions.


Hide 30500 7.SECURE AUTOMATIC TRANSAXLE ASSEMBLY

a.
C244602
0.938,1.792 0.615,1.625 false 2.635,1.802 2.927,1.708 false 0.458,1.531 0.667,1.698 0.208,0.167 10 false *a 2.948,1.594 3.156,1.76 0.208,0.167 10 false *a
*a Wooden Block


Place the automatic transaxle assembly on wooden blocks.


Hide 35106D 8.REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

a.

Remove the drain plug sub-assembly and gasket from the automatic transaxle oil pan sub-assembly.


b.
C203891

Remove the 18 bolts, automatic transaxle oil pan sub-assembly and automatic transaxle oil pan gasket from the transaxle case.


Hide 35394 9.REMOVE TRANSMISSION OIL CLEANER MAGNET

Hide 35330 10.REMOVE VALVE BODY OIL STRAINER ASSEMBLY

Hide 35410 11.REMOVE TRANSMISSION VALVE BODY ASSEMBLY

a.
C286550C02
2.115,1.302 2.885,1.75 true 2.927,1.656 3.24,1.813 0.313,0.156 10 false *1 2.24,0.052 2.469,0.24 0.229,0.188 10 false *a 1.573,0.052 1.802,0.24 0.229,0.188 10 false *b 0.365,0.427 0.594,0.615 0.229,0.188 10 false *c 1.552,1.938 1.781,2.125 0.229,0.188 10 false *d 1.646,0.729 1.833,0.906 0.188,0.177 10 true *e
*1 Temperature Sensor Clamp
*a Shift Solenoid Valve S1 Connector
*b Shift Solenoid Valve S2 Connector
*c Shift Solenoid Valve SLT Connector
*d Shift Solenoid Valve SL Connector
*e Shift Solenoid Valve ST Connector


Disengage the temperature sensor clamp.


b.

Disengage the 2 clamps.


c.

Disconnect the shift solenoid valve S1 connector.


d.

Disconnect the shift solenoid valve S2 connector.


e.

Disconnect the shift solenoid valve SLT connector.


f.

Disconnect the shift solenoid valve SL connector.


g.

Disconnect the shift solenoid valve ST connector.


h.
C203894

Remove the 14 bolts and separate the transmission valve body assembly from the transaxle case.


i.
C286343

Disconnect the manual valve connecting rod from the manual valve lever sub-assembly to remove the transmission valve body assembly from the transaxle case.


Hide 82125J 12.REMOVE TRANSMISSION WIRE

a.
C203904

Remove the bolt.


b.
C203903

Pull out the transmission wire from the transaxle case.


c.
C282693

Remove the O-ring from the transmission wire.


Hide 35148 13.REMOVE NO. 1 GOVERNOR APPLY GASKET

a.
C286345

Remove the No. 1 governor apply gasket from the transaxle case.


Hide 35159 14.REMOVE BRAKE DRUM GASKET

a.
C286375

Remove the brake drum gasket from the transaxle case.


Hide 35251 15.REMOVE CHECK BALL BODY

a.
C286346

Remove the check ball body and check ball body compression spring from the transaxle case.


Hide 35425A 16.REMOVE C-2 ACCUMULATOR PISTON

a.
C203853

Apply compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) to the oil hole and remove the C-2 accumulator piston and C-2 accumulator piston compression spring.

NOTICE:
·

Applying compressed air may cause the C-2 accumulator piston to jump out. When removing the C-2 accumulator piston, hold it by hand using a piece of cloth.

·

Be careful when applying compressed air as ATF may spray out.




b.
C286443

Remove the 2 C-2 accumulator piston O-rings from the C-2 accumulator piston.


Hide 35209 17.REMOVE C-2 ACCUMULATOR SPRING SUB-ASSEMBLY

a.
C307409
0.854,1.167 1.375,1.167 false 0.677,1.073 0.865,1.25 0.188,0.177 10 false *a
*a Protective Tape


Using a screwdriver, remove the accumulator spring hole snap ring and C-2 accumulator spring sub-assembly from the C-2 accumulator piston.

HINT:

Tape the screwdriver tip before use.



Hide 35424C 18.REMOVE C-1 ACCUMULATOR PISTON

a.
C203854

Apply compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) to the oil hole and remove the C-1 accumulator piston and C-1 accumulator piston compression spring.

NOTICE:
·

Applying compressed air may cause the C-1 accumulator piston to jump out. When removing the C-1 accumulator piston, hold it with your hand using a piece of cloth.

·

Be careful when applying compressed air as ATF may spray out.




b.
C286442

Remove the 2 C-1 accumulator piston O-rings from the C-1 accumulator piston.


Hide 35206 19.REMOVE C-1 ACCUMULATOR SPRING SUB-ASSEMBLY

a.
C307410
0.979,1.083 1.542,1.083 false 0.792,1 1.073,1.198 0.281,0.198 10 false *a
*a Protective Tape


Using a screwdriver, remove the C-1 accumulator spring sub-assembly from the C-1 accumulator piston.

HINT:

Tape the screwdriver tip before use.



Hide 35427R 20.REMOVE B-1 ACCUMULATOR PISTON

a.
C203855

Remove the No. 2 B-1 accumulator piston compression spring from the B-1 accumulator piston.


b.

Apply compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) to the oil hole and remove the B-1 accumulator piston.

NOTICE:
·

Applying compressed air may cause the B-1 accumulator piston to jump out. When removing the B-1 accumulator piston, hold it with your hand using a piece of cloth.

·

Be careful when applying compressed air as ATF may spray out.




c.
C286440

Remove the 2 B-1 accumulator piston O-rings from the B-1 accumulator piston.


Hide 35427P 21.REMOVE B-1 ACCUMULATOR PISTON COMPRESSION SPRING

a.
C307411
1,1.094 1.594,1.094 false 0.823,1 1.063,1.219 0.24,0.219 10 false *a
*a Protective Tape


Using a screwdriver, remove the B-1 accumulator piston compression spring from the B-1 accumulator piston.

HINT:

Tape the screwdriver tip before use.



Hide 35111C 22.REMOVE TRANSAXLE HOUSING

a.
C305051

Remove the 16 bolts.


b.

Tap around the circumference of the transaxle housing with a plastic hammer and remove the transaxle housing from the transaxle case.

NOTICE:

The differential gear assembly may be accidentally removed when the transaxle housing is removed.



Hide 35148A 23.REMOVE NO. 2 GOVERNOR APPLY GASKET

a.
C286357

Remove the No. 2 governor apply gasket from the transaxle case.


Hide 25.REMOVE OIL PUMP ASSEMBLY

a.
C203857

Remove the 6 bolts and oil pump assembly from the transaxle case.


Hide 35701 26.REMOVE INPUT SHAFT SUB-ASSEMBLY

a.
C203858

Remove the input shaft sub-assembly from the transaxle case.


Hide 35370A 27.REMOVE STATOR SHAFT THRUST NEEDLE ROLLER BEARING

a.
C203859

Remove the stator shaft thrust needle roller bearing from the input shaft sub-assembly.


Hide 35667A 28.REMOVE DIRECT CLUTCH DISC

a.
C307412
1.844,1.552 1.99,1.833 1.99,1.833 2.167,1.833 false 2.208,1.74 2.469,1.938 0.26,0.198 10 false *a
*a Protective Tape


Using a screwdriver, remove the direct clutch flange hole snap ring from the input shaft sub-assembly.

HINT:

Tape the screwdriver tip before use.



b.

Remove the direct clutch flange, 2 direct clutch discs and 2 direct clutch clutch plates from the input shaft sub-assembly.


Hide 35604 29.REMOVE DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY

a.
C286352
1.302,0.833 1.552,0.646 false 1.583,0.552 2.042,0.75 0.458,0.198 10 false SST

Using SST, a press and a snap ring expander, remove the direct clutch return spring snap ring from the input shaft sub-assembly.

SST
09387-00020  


b.

Remove the direct clutch return spring sub-assembly from the input shaft sub-assembly.


Hide 35606A 30.REMOVE DIRECT CLUTCH PISTON SUB-ASSEMBLY

a.
C286353

Apply compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) to the input shaft sub-assembly to remove the direct clutch piston sub-assembly from the input shaft sub-assembly.

NOTICE:
·

Applying compressed air may cause the direct clutch piston sub-assembly to jump out. When removing the direct clutch piston sub-assembly, hold it by hand using a piece of cloth.

·

Be careful when applying compressed air as ATF may spray out.




Hide 35606C 31.REMOVE DIRECT CLUTCH PISTON O-RING

a.
C286354

Remove the direct clutch piston O-ring from the direct clutch piston sub-assembly.


b.
C286355

Remove the direct clutch piston O-ring from the input shaft sub-assembly.


Hide 35712A 32.REMOVE INPUT SHAFT OIL SEAL RING

a.
C286356

Remove the 2 input shaft oil seal rings from the input shaft sub-assembly.


Hide 35720J 33.REMOVE PLANETARY GEAR FRONT THRUST NEEDLE ROLLER BEARING

a.
C203860
0,0 0,0 false
*1 Planetary Gear Front Thrust Needle Roller Bearing
*2 Planetary Gear Thrust Bearing Race


Remove the planetary gear front thrust needle roller bearing and planetary gear thrust bearing race from the transaxle case.


Hide 35654B 34.REMOVE DIRECT CLUTCH HUB

a.
C203861

Remove the direct clutch hub from the transaxle case.


Hide 35.REMOVE DIFFERENTIAL GEAR ASSEMBLY

a.
C305052

Remove the differential gear assembly and differential drive pinion with counter driven gear from the transaxle case.


Hide 35102 36.REMOVE TRANSAXLE REAR COVER SUB-ASSEMBLY

a.
C288071

Remove the 9 bolts.


b.

Tap around the circumference of the transaxle rear cover sub-assembly with a plastic hammer and remove the transaxle rear cover sub-assembly from the transaxle case.


Hide 34603B 37.REMOVE OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY

a.
C307413
2.125,1.021 2.76,0.542 true 1.896,2.156 2.333,2.156 false 0.469,0.594 0.906,0.594 false 0.292,0.51 0.542,0.698 0.25,0.188 10 false *a 2.823,0.458 3.198,0.646 0.375,0.188 10 false SST 2.385,2.083 2.76,2.271 0.375,0.188 10 false SST
*a Protective Tape


Using SST, a press and a screwdriver, remove the overdrive brake return spring hole snap ring from the transaxle rear cover sub-assembly.

SST
09387-00070  

HINT:

Tape the screwdriver tip before use.



b.

Remove the overdrive brake return spring sub-assembly from the transaxle rear cover sub-assembly.


Hide 34622B 38.REMOVE 2ND COAST AND OVERDRIVE BRAKE PISTON

a.
C203890

Apply compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) to the transaxle rear cover sub-assembly to remove the 2nd coast and overdrive brake piston from the transaxle rear cover sub-assembly.

NOTICE:
·

Applying compressed air may cause the 2nd coast and overdrive brake piston to jump out. When removing the 2nd coast and overdrive brake piston, hold it by hand using a piece of cloth.

·

Be careful when applying compressed air as ATF may spray out.




Hide 34622C 39.REMOVE 2ND COAST AND OVERDRIVE O-RING

a.
C203886

Remove the 2 2nd coast and overdrive O-rings from the 2nd coast and overdrive brake piston.


Hide 35617G 40.REMOVE CLUTCH DRUM OIL SEAL RING

a.
C203887

Remove the 2 clutch drum oil seal rings from the transaxle rear cover sub-assembly.


Hide 35102B 41.REMOVE TRANSAXLE REAR COVER PLUG

a.
C286467

Remove the 4 transaxle rear cover plugs from the transaxle rear cover sub-assembly.


b.

Remove the 4 O-rings from the 4 transaxle rear cover plugs.


Hide 35149B 42.REMOVE TRANSAXLE CASE 2ND BRAKE GASKET

a.
C203864

Remove the 4 transaxle case 2nd brake gaskets from the transaxle case.


Hide 35601D 43.REMOVE FRONT CLUTCH DRUM THRUST NEEDLE ROLLER BEARING

a.
C203865

Remove the front clutch drum thrust needle roller bearing from the intermediate shaft sub-assembly.


Hide 35708G 44.REMOVE INTERMEDIATE SHAFT SUB-ASSEMBLY

a.
C203866

Remove the intermediate shaft sub-assembly from the transaxle case.


Hide 35706G 45.REMOVE SUN GEAR REAR THRUST BEARING

a.
C203867
0,0 0,0 false
*1 Front Planetary Flange Rear Thrust Bearing Race
*2 Sun Gear Rear Thrust Bearing
*3 Sun Gear Rear Thrust Bearing Race


Remove the front planetary flange rear thrust bearing race, sun gear rear thrust bearing and sun gear rear thrust bearing race from the intermediate shaft sub-assembly.


Hide 35677H 46.REMOVE REVERSE CLUTCH DISC

a.
C307414
1.906,1.583 2.063,1.917 2.063,1.917 2.219,1.917 false 2.26,1.823 2.51,2.021 0.25,0.198 10 false *a
*a Protective Tape


Using a screwdriver, remove the reverse clutch flange hole snap ring from the intermediate shaft sub-assembly.

HINT:

Tape the screwdriver tip before use.



b.

Remove the 2 reverse clutch flanges, 2 reverse clutch discs and No. 3 clutch plate from the intermediate shaft sub-assembly.


Hide 35633 47.REMOVE FRONT CLUTCH CLUTCH DISC

a.
C307415
1.896,1.375 2.146,1.677 2.146,1.677 2.271,1.677 false 2.323,1.594 2.573,1.792 0.25,0.198 10 false *a
*a Protective Tape


Using a screwdriver, remove the forward clutch flange hole snap ring from the clutch drum sub-assembly.

HINT:

Tape the screwdriver tip before use.



b.

Remove the forward clutch flange, 4 front clutch clutch discs and 4 forward clutch clutch plates from the clutch drum sub-assembly.


Hide 35668 48.REMOVE NO. 1 CLUTCH BALANCER

a.
C286360
1.021,0.74 1.24,0.542 false 1.281,0.448 1.74,0.646 0.458,0.198 10 false SST

Using SST, a press and a snap ring expander, remove the clutch balancer snap ring from the intermediate shaft sub-assembly.

SST
09387-00020  


b.

Remove the No. 1 clutch balancer from the intermediate shaft sub-assembly.


Hide 35603A 49.REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

a.
C286361

Remove the forward clutch return spring sub-assembly from the intermediate shaft sub-assembly.


Hide 35612B 50.REMOVE FORWARD CLUTCH PISTON

a.
C286362

Install the intermediate shaft sub-assembly to the transaxle rear cover sub-assembly.


b.

Apply compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) to the transaxle rear cover sub-assembly to remove the forward clutch piston from the intermediate shaft sub-assembly.

NOTICE:
·

Applying compressed air may cause the forward clutch piston to jump out. When removing the forward clutch piston, hold it by hand using a piece of cloth.

·

Be careful when applying compressed air as ATF may spray out.




Hide 35601 51.REMOVE CLUTCH DRUM SUB-ASSEMBLY

a.
C286363

Install the intermediate shaft sub-assembly to the transaxle rear cover sub-assembly.


b.

Apply compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) to the transaxle rear cover sub-assembly to remove the clutch drum sub-assembly from the intermediate shaft sub-assembly.

NOTICE:
·

Applying compressed air may cause the clutch drum sub-assembly to jump out. When removing the clutch drum sub-assembly, hold it by hand using a piece of cloth.

·

Be careful when applying compressed air as ATF may spray out.




Hide 35612C 52.REMOVE FORWARD CLUTCH PISTON O-RING

a.
C286364

Remove the forward clutch piston O-ring from the intermediate shaft sub-assembly.


Hide 35601B 53.REMOVE FRONT CLUTCH DRUM O-RING

a.
C286365

Remove the front clutch drum O-ring from the clutch drum sub-assembly.


Hide 35748C 54.REMOVE INTERMEDIATE SHAFT OIL SEAL RING

a.
C286366

Remove the intermediate shaft oil seal ring from the intermediate shaft sub-assembly.


Hide 34633 55.REMOVE 2ND COAST AND OVERDRIVE BRAKE DISC

a.
C203868
2.396,0.719 2.76,0.719 false 0.917,0.469 1.281,0.469 false 2.396,1.188 2.615,1.188 2.615,1.188 2.615,0.719 false 0.917,0.938 1.281,0.938 false 0.906,1.396 1.271,1.396 false 0.74,0.385 0.99,0.583 0.25,0.198 10 false *1 0.75,0.865 1.01,1.052 0.26,0.188 10 false *3 0.75,1.333 1.01,1.542 0.26,0.208 10 false *4 2.813,0.635 3.083,0.833 0.271,0.198 10 false *2
*1 2nd Coast And Overdrive Brake Flange
*2 2nd Coast And Overdrive Brake Disc
*3 2nd Coast And Overdrive Brake Plate
*4 No. 2 2nd Coast And Overdrive Brake Flange


Remove the 2nd coast and overdrive brake flange, 2 2nd coast and overdrive brake discs, 2nd coast and overdrive brake plate and No. 2 2nd coast and overdrive brake flange from the transaxle case.


Hide 34625E 56.REMOVE 2ND COAST AND OVERDRIVE BRAKE FLANGE HOLE SNAP RING

a.
C307416
2.438,0.896 2.677,0.896 false 2.26,0.802 2.51,1.021 0.25,0.219 10 false *a
*a Protective Tape


Using a screwdriver, remove the 2nd coast and overdrive brake flange hole snap ring from the transaxle case.

HINT:

Tape the screwdriver tip before use.



Hide 35061 57.REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY

a.
C203870

Remove the forward clutch hub sub-assembly from the transaxle case.


Hide 35061C 58.REMOVE FORWARD CLUTCH HUB THRUST NEEDLE ROLLER BEARING

a.
C286367

Remove the forward clutch hub thrust needle roller bearing from the forward clutch hub sub-assembly.


Hide 35061B 59.REMOVE FORWARD CLUTCH HUB THRUST BEARING RACE

a.
C286368

Remove the forward clutch hub thrust bearing race from the rear planetary sun gear assembly.


Hide 35730 60.REMOVE REAR PLANETARY SUN GEAR ASSEMBLY

a.
C286369

Remove the rear planetary sun gear assembly with one-way clutch assembly from the transaxle case.


Hide 35720K 61.REMOVE PLANETARY GEAR REAR THRUST NEEDLE ROLLER BEARING

a.
C286370

Remove the planetary gear rear thrust needle roller bearing from the rear planetary sun gear assembly.


Hide 35790A 63.REMOVE ONE-WAY CLUTCH ASSEMBLY

a.
C203871
2.156,0.552 2.615,0.552 false 1.958,1.01 2.604,1.01 false 2.656,0.448 2.938,0.656 0.281,0.208 10 false *1 2.646,0.906 2.938,1.125 0.292,0.219 10 false *2
*1 One-way Clutch Assembly
*2 No. 2 Planetary Carrier Thrust Washer


Remove the one-way clutch assembly and No. 2 planetary carrier thrust washer from the rear planetary sun gear assembly.


Hide 35737 64.REMOVE PLANETARY CARRIER THRUST WASHER

a.
C203872

Remove the planetary carrier thrust washer from the transaxle case.


Hide 35706 65.REMOVE PLANETARY SUN GEAR SUB-ASSEMBLY

a.
C203873

Remove the planetary sun gear sub-assembly from the transaxle case.


Hide 35789 66.REMOVE FRONT PLANETARY FLANGE FRONT THRUST BEARING RACE

a.
C286372

Remove the front planetary flange front thrust bearing race from the planetary sun gear sub-assembly.


Hide 35664C 67.REMOVE 2ND BRAKE CYLINDER

a.
C307417
2.208,1.25 1.948,0.708 1.948,0.708 2.458,0.969 true 0.479,1.313 0.646,0.792 0.646,0.792 0.76,0.792 false 0.396,1.104 0.729,0.458 0.729,0.458 0.833,0.458 false 0.74,1.573 0.948,1.573 false 0.833,0.708 1.104,0.906 0.271,0.198 10 false *1 0.99,1.49 1.229,1.688 0.24,0.198 10 false *2 0.885,0.375 1.146,0.594 0.26,0.219 10 false *a 1.635,0.635 1.99,0.823 0.354,0.188 10 false SST
*1 2nd Brake Cylinder Hole Snap Ring
*2 2nd Brake Cylinder
*a Protective Tape


Using SST, a press and a screwdriver, remove the 2nd brake cylinder hole snap ring from the transaxle case.

SST
09387-00100  
09950-70010  (09951-07100)

HINT:

Tape the screwdriver tip before use.



b.

Remove the 2nd brake cylinder from the transaxle case.


Hide 35624E 68.REMOVE 2ND BRAKE PISTON

a.
C286549

Apply compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) to the 2nd brake cylinder to remove the 2nd brake piston from the 2nd brake cylinder.

NOTICE:
·

Applying compressed air may cause the 2nd brake piston to jump out. When removing the 2nd brake piston, hold it by hand using a piece of cloth.

·

Be careful when applying compressed air as ATF may spray out.




Hide 35664D 69.REMOVE 2ND BRAKE CYLINDER O-RING

a.
C203889

Remove the 2 2nd brake cylinder O-rings from the 2nd brake piston.


Hide 35608L 70.REMOVE 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

a.
C286373

Remove the 2nd brake piston return spring sub-assembly from the transaxle case.


Hide 35682 71.REMOVE 2ND BRAKE BRAKE DISC

a.
C286374
0.958,0.667 1.396,0.667 false 2.417,0.396 2.854,0.396 false 2.427,1.458 2.865,1.458 false 2.406,0.927 2.635,0.927 2.635,0.927 2.635,0.396 false 1.406,1.146 1.208,1.146 1.208,1.146 1.208,0.667 false 2.885,0.302 3.156,0.51 0.271,0.208 10 false *1 0.792,0.573 1.073,0.76 0.281,0.188 10 false *2 2.896,1.365 3.135,1.573 0.24,0.208 10 false *3
*1 2nd Brake Brake Plate
*2 2nd Brake Brake Disc
*3 2nd Brake Brake Flange


Remove the 2 2nd brake brake plates, 2 2nd brake brake discs and 2nd brake brake flange from the transaxle case.


Hide 34365A 72.REMOVE OUTER RACE RETAINER

a.
C286376

Remove the outer race retainer from the transaxle case.


Hide 35792C 74.REMOVE NO. 2 ONE-WAY CLUTCH

a.
C203874

Remove the No. 2 one-way clutch from the transaxle case.


Hide 35720G 75.REMOVE PLANETARY GEAR ASSEMBLY

a.
C286378

Remove the planetary gear assembly from the transaxle case.


Hide 35683 76.REMOVE 1ST AND REVERSE BRAKE DISC

a.
C307418
0.969,0.708 0.469,0.271 0.469,0.271 1.417,0.51 true 0.24,0.938 0.74,0.938 false 2.344,1.073 2.344,0.979 2.344,0.979 2.521,0.979 false 0.073,0.844 0.292,1.052 0.219,0.208 10 false *a 0.156,0.177 0.51,0.375 0.354,0.198 10 false SST 2.281,1.083 2.5,1.292 0.219,0.208 10 false *a
*a Protective Tape


Using SST, a press and a screwdriver, remove the brake flange hole snap ring from the transaxle case.

SST
09387-00100  
09950-70010  (09951-07100)

HINT:

Tape the screwdriver tip before use.



b.

Remove the 1st and reverse brake flange, 4 1st and reverse brake discs and 4 1st and reverse brake plates from the transaxle case.


Hide 35068 77.REMOVE 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY

a.
C286379

Remove the 1st and reverse brake return spring sub-assembly from the transaxle case.


Hide 35782H 78.REMOVE COUNTER DRIVE GEAR NUT

a.
C286380
0.531,2.75 0.396,2.594 0.396,2.594 0.958,2.458 false 0.104,2.5 0.563,2.698 0.458,0.198 10 false SST

Using SST, support the transaxle case.

SST
09223-15020  
09387-00060  


b.
C286381
0.865,0.688 1.188,0.302 true 1.229,0.229 1.688,0.427 0.458,0.198 10 false SST

Using SST and a hammer, release the staked part of the planetary ring gear flange.

SST
09930-00010  

NOTICE:

If a chisel or other tool is used to unstake the planetary ring gear flange, the impact may damage the bearing.



c.
C288063
1.073,0.708 1.177,0.708 1.177,0.708 1.219,0.906 true 1.99,1.156 2.458,1.156 true 0.906,0.635 1.229,0.833 0.323,0.198 10 false *1 2.5,1.073 2.719,1.26 0.219,0.188 10 true *2
*1 Counter Drive Gear
*2 Parking Lock Pawl


Secure the counter drive gear with the parking lock pawl.


d.
C286382

Using a 55 mm socket wrench, remove the counter drive gear nut from the planetary ring gear flange.


Hide 35743K 79.REMOVE PLANETARY RING GEAR

a.
C286551
1.198,1.135 0.448,0.406 0.448,0.406 1.271,0.708 true 0.156,0.323 0.615,0.521 0.458,0.198 10 false SST

Using SST and a press, remove the planetary ring gear from the transaxle case.

SST
09950-60010  (09951-00420)
09950-70010  (09951-07100)


Hide 35762E 80.REMOVE PLANETARY RING GEAR FLANGE

a.
C286552

Using snap ring pliers, remove the planetary ring gear hole snap ring from the planetary ring gear.


b.

Remove the planetary ring gear flange from the planetary ring gear.


Hide 35782C 81.REMOVE COUNTER DRIVE GEAR

a.
C286383

Install 3 service bolts to the counter drive gear.

Recommended Service Bolt
Diameter Pitch Length
6 mm (0.236 in.) 1.0 mm (0.0394 in.) 40 to 80 mm (1.58 to 3.14 in.)


b.

Tighten the 3 service bolts to remove the counter drive gear from the transaxle case.


Hide 35623H 82.REMOVE 1ST AND REVERSE BRAKE PISTON

a.
C288064

Apply compressed air (392 kPa (4.0 kgf/cm2, 57 psi)) to the transaxle case to remove the 1st and reverse brake piston from the transaxle case.

NOTICE:
·

Applying compressed air may cause the 1st and reverse brake piston to jump out. When removing the 1st and reverse brake piston, hold it by hand using a piece of cloth.

·

Be careful when applying compressed air as ATF may spray out.




Hide 35623J 83.REMOVE 1ST AND REVERSE BRAKE O-RING

a.
C203877

Remove the 2 1st and reverse brake O-rings from the 1st and reverse brake piston.


Hide 35595 84.REMOVE PARKING LOCK PAWL BRACKET

a.
C203878

Remove the 2 bolts and parking lock pawl bracket from the transaxle case.


Hide 35561 85.REMOVE MANUAL VALVE LEVER SHAFT

a.
C286384

Using a screwdriver, cut off the manual valve lever shaft spacer and remove it from the manual valve lever sub-assembly.


b.
C286385

Using a 3 mm pin punch and a hammer, remove the slotted spring pin from the manual valve lever sub-assembly.


c.

Remove the manual valve lever shaft and manual valve lever sub-assembly from the transaxle case.


Hide 35501 86.REMOVE PARKING LOCK ROD SUB-ASSEMBLY

a.
C286386

Remove the parking lock rod sub-assembly from the manual valve lever sub-assembly.


Hide 35506F 87.REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL

a.
C286389
0.531,0.573 1.833,0.958 false 0.365,0.49 0.677,0.646 0.313,0.156 10 false *a
*a Protective Tape


Using a screwdriver with its tip wrapped with protective tape, pry out the manual valve lever shaft oil seal from the transaxle case.


Hide 35409D 88.REMOVE MANUAL DETENT SPRING SUB-ASSEMBLY

a.
C286387

Remove the bolt and manual detent spring sub-assembly from the transaxle case.


Hide 35557 89.REMOVE PARKING LOCK PAWL

a.
C306338
1.156,1.604 1.323,1.604 1.323,1.604 1.708,1.063 false 2.771,0.865 2.771,1.417 2.771,1.417 3.042,1.417 false 1.156,1.01 1.656,1.01 false 0.99,1.521 1.219,1.74 0.229,0.219 10 false *1 0.99,0.927 1.24,1.156 0.25,0.229 10 false *2 3.073,1.333 3.302,1.521 0.229,0.188 10 false *3
*1 Parking Lock Pawl Shaft
*2 Parking Lock Pawl Torsion Spring
*3 Parking Lock Pawl


Remove the parking lock pawl shaft, parking lock pawl torsion spring and parking lock pawl from the transaxle case.


Hide 35165 90.REMOVE NO. 1 TRANSMISSION CASE PLATE

a.
C203881

Remove the bolt and No. 1 transmission case plate from the transaxle case.


Hide 35174 91.REMOVE TRANSAXLE HOUSING OIL SEPARATOR

a.
C203882

Remove the 3 bolts and transaxle housing oil separator from the transaxle housing.


Hide 35195A 92.REMOVE NO. 1 TRANSAXLE APPLY TUBE CLAMP

a.
C203883

Remove the bolt and No. 1 transaxle apply tube clamp from the transaxle housing.


Hide 35847 93.REMOVE TRANSMISSION LUBE APPLY TUBE

a.
C286392

Remove the transmission lube apply tube from the transaxle housing.

NOTICE:

Do not apply excessive force to the transmission lube apply tube.



Hide 35882A 94.REMOVE DIFFERENTIAL GEAR LUBE APPLY TUBE

a.
C286393

Remove the differential gear lube apply tube from the transaxle housing.

NOTICE:

Do not apply excessive force to the differential gear lube apply tube.



Hide 43420H 95.REMOVE FRONT DRIVE SHAFT OIL SEAL LH

a.
C286390

Using a screwdriver and a hammer, remove the front drive shaft oil seal LH from the transaxle case.


Hide 43410M 96.REMOVE FRONT DRIVE SHAFT OIL SEAL RH

a.
C286391

Using a screwdriver and a hammer, remove the front drive shaft oil seal RH from the transaxle housing.


Hide 35104Q 97.REMOVE NO. 1 TRANSAXLE CASE PLUG

a.
C203879

Remove the 2 No. 1 transaxle case plugs from the transaxle housing.


b.

Remove the 2 O-rings from the 2 No. 1 transaxle case plugs.


Hide 35104R 98.REMOVE NO. 2 TRANSAXLE CASE PLUG

a.
C203880

Remove the No. 2 transaxle case plug from the transaxle case.


b.

Remove the O-ring from the No. 2 transaxle case plug.


Hide 41211B 99.REMOVE FRONT DRIVE PINION REAR TAPERED ROLLER BEARING

a.
C286458
1.573,0.625 0.781,0.75 0.781,0.75 1.052,0.969 false 1.563,0.99 0.781,0.75 false 0.469,0.656 0.927,0.854 0.458,0.198 10 false SST

Using SST and a press, remove the front drive pinion rear tapered roller bearing (inner race) and counter driven gear from the differential drive pinion.

SST
09950-00020  
09950-60010  (09951-00280)
09950-70010  (09951-07100)


b.
C286459
0.417,1.896 0.875,1.573 false 0.708,1.5 0.406,1.906 0.406,1.906 0.76,1.802 false 0.104,1.813 0.563,2.01 0.458,0.198 10 false SST 0.188,1.188 0.396,1.406 0.208,0.219 10 false *a 1.438,1.094 1.656,1.302 0.219,0.208 10 true *b
*a Hold
*b Turn


Using SST, remove the front drive pinion rear tapered roller bearing (outer race) and drive pinion rear plate washer from the transaxle case.

SST
09387-00041  (09387-01030, 09387-01041)
09387-02010  
09387-02020  

NOTICE:

Apply a small amount of grease to the threads of SST before use.



Hide 41211A 100.REMOVE FRONT DRIVE PINION FRONT TAPERED ROLLER BEARING

a.
C286460
1.552,1.25 1.073,0.292 true 1.573,0.688 1.063,0.292 1.063,0.292 1.26,0.854 false 0.76,0.208 1.219,0.406 0.458,0.198 10 false SST

Using SST and a press, remove the front drive pinion front tapered roller bearing (inner race) from the differential drive pinion.

SST
09950-00020  
09950-60010  (09951-00280)
09950-70010  (09951-07100)


b.
C286461
0.688,1.823 1.177,1.479 true 0.969,1.354 0.677,1.833 0.677,1.833 1.073,1.719 true 0.354,1.75 0.667,1.948 0.313,0.198 10 true SST 0.5,1.073 0.813,1.229 0.313,0.156 10 false *a 1.615,0.865 1.927,1.021 0.313,0.156 10 false *b
*a Hold
*b Turn


Using SST, remove the front drive pinion front tapered roller bearing (outer race) from the transaxle housing.

SST
09316-20011  
09387-00041  (09387-01030, 09387-01041)
09387-02020  

NOTICE:

Apply a small amount of grease to the threads of SST before use.



Hide 41211E 101.REMOVE DIFFERENTIAL DRIVE PINION PLUG

a.
C286462

Using an extension bar and a plastic hammer, remove the differential drive pinion plug from the differential drive pinion.