1ZR-FE LUBRICATION OIL AND OIL FILTER REPLACEMENT

CAUTION / NOTICE / HINT

CAUTION:: ·

Prolonged and repeated contact with engine oil will result in the removal of natural oils from the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants which may cause skin cancer.

·

Wear protective clothing and gloves. Avoid contact with used engine oil. If contact occurs, wash your skin thoroughly with soap or waterless hand cleaner. Never use gasoline, thinners, or solvents to wash the skin.

·

In order to protect the environment, dispose of used engine oil and used oil filters at designated disposal sites only.

PROCEDURE

Hide Display 1.DRAIN ENGINE OIL

Remove the oil filler cap sub-assembly.

Remove the oil pan drain plug and gasket, and drain the engine oil into a container.

Clean the oil pan drain plug.

Install a new gasket to the oil pan drain plug.

Install the oil pan drain plug.

Torque:: 37 N*m (377 kgf*cm, 27 ft.*lbf)

Hide Display 15620 2.REMOVE OIL FILTER CAP ASSEMBLY

0.5,1 0.625,1 0.625,1 0.813,1.208 false 1.354,1.552 1.646,0.167 1.646,0.167 1.885,0.167 false 0.833,1.969 1.271,2.552 1.271,2.552 1.271,2.719 false 0.125,0.917 0.438,1.063 0.313,0.146 10 SST 1.958,0.094 2.271,0.25 0.313,0.156 10 *a 1.229,2.75 1.542,2.906 0.313,0.156 10 *1

*1	Oil Filter Bracket Clip
*a	Cap Rib

Using SST, loosen the oil filter cap assembly 4 turns, align the cap ribs vertically, and drain the remaining engine oil from the oil filter cap assembly.

SST: 09228-06501

NOTICE:: Do not remove the oil filter bracket clip when removing the oil filter cap assembly.

HINT:: Set a container below the oil filter cap assembly before loosening the oil filter cap assembly.

Remove the oil filter cap assembly.

0.521,0.302 1.198,0.302 false 0.542,1.26 1.188,1.26 false 0.344,0.219 0.656,0.417 0.313,0.198 10 *1 0.375,1.177 0.688,1.375 0.313,0.198 10 *2

*1	Oil Filter Element
*2	O-ring

Remove the oil filter element and O-ring from the oil filter cap assembly.

NOTICE:: Do not use any tools to remove the O-ring to prevent damage to the oil filter cap assembly.; Be sure to remove it by hand.

Hide Display 15620 3.INSTALL OIL FILTER CAP ASSEMBLY

Clean the inside of the oil filter cap assembly, the threads and O-ring groove.

1.5,1.063 1.594,0.802 1.594,0.802 1.667,0.802 false 3.073,1.156 3.135,0.927 3.135,0.927 3.208,0.927 false 1.719,0.708 1.979,0.885 0.26,0.177 10 false *1 3.25,0.833 3.427,1 0.177,0.167 10 false *1 0.875,1.781 1.125,2 0.25,0.219 10 false *a 2.438,1.781 2.656,2 0.219,0.219 10 false *b

*1	O-ring
*a	Correct
*b	Incorrect

Apply a small amount of engine oil to a new O-ring and install it to the oil filter cap assembly.

NOTICE:: ·

Be sure to install the O-ring in the proper location, otherwise engine oil may leak.

·

Do not twist the O-ring.

Set a new oil filter element in the oil filter cap assembly.

Remove any dirt or foreign matter from the installation surface of the engine.

Apply a small amount of engine oil to the O-ring of the oil filter cap assembly again. Align the cutout in the oil filter cap assembly threads 90° to the grooves in the oil filter bracket and temporarily tighten the oil filter cap assembly.

NOTICE:: Make sure that the O-ring does not get caught between the parts.

1.115,2.313 1.115,2.5 false 1.906,2.677 1.833,2.677 1.833,2.677 1.729,2.365 false 2.396,2.688 2.25,2.688 2.25,2.688 2.177,2.458 false 1.083,0.323 1.219,0.323 1.219,0.323 1.625,0.698 false 0.594,1.781 0.813,1.781 0.813,1.781 1.438,1.448 false 1.042,2.51 1.281,2.698 0.24,0.188 10 false *1 1.958,2.594 2.198,2.781 0.24,0.188 10 false *2 2.469,2.604 2.708,2.792 0.24,0.188 10 false *3 1.427,2.854 1.667,3.042 0.24,0.188 10 false *a 0.76,0.26 1.063,0.458 0.302,0.198 10 false SST 0.396,1.708 0.708,1.906 0.313,0.198 10 false *4

*1	Oil Filter Cap Assembly
*2	O-ring
*3	Oil Filter Bracket
*4	Oil Filter Bracket Clip
*a	No Gap

Using SST, tighten the oil filter cap assembly.

SST: 09228-06501

Torque:: 25 N*m (255 kgf*cm, 18 ft.*lbf)

NOTICE:: ·

After tightening the oil filter cap assembly, make sure that there is no gap and that the O-ring is not protruding.

·

Do not remove the oil filter bracket clip when installing the oil filter cap assembly.

·

Do not cross thread the oil filter cap assembly.

Hide Display 4.ADD ENGINE OIL

Add new engine oil and install the oil filler cap sub-assembly.

Standard Oil Grade:
Oil Grade	Oil Viscosity (SAE)
API grade SL "Energy-Conserving", SM "Energy-Conserving", SN "Resource-Conserving" or ILSAC multigrade engine oil	· 5W-30 · 10W-30
API grade SL, SM or SN multigrade engine oil	· 15W-40 · 20W-50

Standard Capacity:
Item	Standard Condition
Drain and refill with oil filter change	4.2 liters (4.4 US qts, 3.7 Imp. qts)
Drain and refill without oil filter change	3.9 liters (4.1 US qts, 3.4 Imp. qts)
Dry fill	4.7 liters (5.0 US qts, 4.1 Imp. qts)

Hide Display 5.INSPECT FOR OIL LEAK

Start the engine. Make sure that there are no engine oil leaks from the area that was worked on.