EC60 MANUAL TRANSMISSION / TRANSAXLE  OUTPUT SHAFT  DISASSEMBLY  


PROCEDURE

Hide 1.INSPECT 1ST GEAR THRUST CLEARANCE

Hide 2.INSPECT 2ND GEAR THRUST CLEARANCE

Hide 3.INSPECT 1ST GEAR RADIAL CLEARANCE

Hide 4.INSPECT 2ND GEAR RADIAL CLEARANCE

Hide 33429B 5.REMOVE 6TH DRIVEN GEAR

a.
C194354
0.792,1.063 0.438,1.063 0.438,1.063 0.74,1.667 false 0.438,2.563 1.552,3.031 1.552,3.031 0.406,2.063 false 2.51,1 2.229,1 2.229,1 2.479,1.271 false 2.26,1.677 2.063,1.927 2.063,1.927 2.833,1.677 false 0.104,0.979 0.521,1.26 0.417,0.281 10 false SST 1.604,2.948 2.021,3.229 0.417,0.281 10 false SST 1.917,0.896 2.333,1.177 0.417,0.281 10 false SST 1.917,1.969 2.333,2.25 0.417,0.281 10 false SST

Using SST and a press, remove the rear output shaft bearing and 6th driven gear from the output shaft.

SST
09527-21011  
09950-60010  (09951-00290)
09950-70010  (09951-07100)

NOTICE:

Support the output shaft by hand to prevent it from dropping.



Hide 33431C 6.REMOVE OUTPUT GEAR SPACER

a.
A295384

Remove the output gear spacer from the output shaft.


Hide 33422B 7.REMOVE 4TH DRIVEN GEAR

a.
C194356
0.417,2.063 0.417,3.188 0.417,3.188 0.76,3.188 true 0.604,2.552 0.604,3.177 true 0.729,1.104 0.51,1.104 false 2.469,0.531 2.24,0.531 false 2.271,1.281 2.271,0.948 2.271,0.948 2.198,0.948 false 2.969,0.958 2.885,0.958 2.885,0.958 2.885,1.271 false 0.823,3.104 1.198,3.313 0.375,0.208 10 false SST 0.208,1.021 0.583,1.229 0.375,0.208 10 false SST 1.938,0.448 2.26,0.656 0.323,0.208 10 false SST 1.885,0.875 2.198,1.083 0.313,0.208 10 false SST 3.01,0.875 3.323,1.083 0.313,0.208 10 false SST

Using SST and a press, remove the 5th driven gear and 4th driven gear from the output shaft.

SST
09527-21011  
09950-60010  (09951-00290)

NOTICE:

Support the output shaft by hand to prevent it from dropping.



Hide 33431C 8.REMOVE OUTPUT GEAR SPACER

a.
A295607

Remove the output gear spacer from the output shaft.


Hide 33332 9.REMOVE 2ND GEAR

a.
C305549
0.823,1.927 0.552,1 0.552,1 1.146,1 false 2.438,0.323 2.604,0.323 false 3.115,1.865 2.25,1.865 2.25,1.865 2.25,1.542 false 3.125,1.927 3.125,1.542 false 0.229,0.927 0.688,1.125 0.458,0.198 10 false SST 2.156,0.24 2.615,0.438 0.458,0.198 10 false SST 3,1.958 3.365,2.208 0.365,0.25 10 false SST

Using SST and a press, remove the 3rd driven gear and 2nd gear from the output shaft.

SST
09950-00020  
09950-60010  (09951-00290)

NOTICE:
·

Do not tighten SST excessively.

·

Support the output shaft by hand to prevent it from dropping.




Hide 33332B 10.REMOVE 2ND GEAR NEEDLE ROLLER BEARING

a.
A295385

Remove the 2nd gear needle roller bearing from the output shaft.


Hide 33356A 11.REMOVE INNER 2ND GEAR BEARING RACE

a.
A295606

Remove the inner 2nd gear bearing race from the output shaft.


Hide 33037B 12.REMOVE NO. 1 SYNCHRONIZER RING SET (for 2nd Gear)

a.
C194361

Remove the No. 1 synchronizer ring set (for 2nd gear) from the reverse gear.


Hide 33331 13.REMOVE REVERSE GEAR

a.
A295608

Remove the reverse gear from the No. 1 transmission clutch hub.


Hide 33365 14.REMOVE NO. 1 SYNCHROMESH SHIFTING KEY

a.
C194363

Remove the 3 No. 1 synchromesh shifting keys from the No. 1 transmission clutch hub.


Hide 33361 15.REMOVE NO. 1 TRANSMISSION CLUTCH HUB

a.
C194364

Remove the No. 1 transmission clutch hub from the output shaft.


Hide 33037B 16.REMOVE NO. 1 SYNCHRONIZER RING SET (for 1st Gear)

a.
C194365

Remove the No. 1 synchronizer ring set (for 1nd gear) from the 1st gear.


Hide 33335 17.REMOVE 1ST GEAR

a.
C194366

Remove the 1st gear from the output shaft.


Hide 33335C 18.REMOVE 1ST GEAR NEEDLE ROLLER BEARING

a.
C194367

Remove the 1st gear needle roller bearing from the output shaft.


Hide 33345 19.REMOVE 1ST GEAR BUSHING

a.
C194368

Remove the 1st gear bushing from the output shaft.


Hide 33321N 20.REMOVE FRONT OUTPUT SHAFT BEARING

a.
C305550
0.844,1.906 0.646,1.125 0.646,1.125 1.115,1.125 false 0.656,1.125 1.104,1.99 false 2.438,0.646 2.625,0.646 false 2.615,1.24 2.49,1.24 2.49,1.24 2.49,0.646 false 3.063,1.906 2.313,1.906 2.313,1.906 2.313,1.5 false 3.063,1.5 3.063,1.969 false 0.313,1.042 0.771,1.24 0.458,0.198 10 false SST 2.146,0.573 2.604,0.771 0.458,0.198 10 false SST 2.938,1.99 3.396,2.188 0.458,0.198 10 false SST

Using SST and a press, remove the front output shaft bearing from the output shaft.

SST
09950-00020  
09950-60010  (09951-00290)
09950-70010  (09951-07100)

NOTICE:
·

Do not tighten SST excessively.

·

Support the output shaft by hand to prevent it from dropping.