EC60 MANUAL TRANSMISSION / TRANSAXLE OUTPUT SHAFT DISASSEMBLY
PROCEDURE
1.INSPECT 1ST GEAR THRUST CLEARANCE
2.INSPECT 2ND GEAR THRUST CLEARANCE
3.INSPECT 1ST GEAR RADIAL CLEARANCE
4.INSPECT 2ND GEAR RADIAL CLEARANCE
33429B
5.REMOVE 6TH DRIVEN GEAR
Using SST and a press, remove the rear output shaft bearing and 6th driven gear from the output shaft.
- SST
- 09527-21011
09950-60010 (09951-00290)
09950-70010 (09951-07100)
- NOTICE:
-
Support the output shaft by hand to prevent it from dropping.
33431C
6.REMOVE OUTPUT GEAR SPACER
Remove the output gear spacer from the output shaft.
33422B
7.REMOVE 4TH DRIVEN GEAR
Using SST and a press, remove the 5th driven gear and 4th driven gear from the output shaft.
- SST
- 09527-21011
09950-60010 (09951-00290)
- NOTICE:
-
Support the output shaft by hand to prevent it from dropping.
33431C
8.REMOVE OUTPUT GEAR SPACER
Remove the output gear spacer from the output shaft.
33332
9.REMOVE 2ND GEAR
Using SST and a press, remove the 3rd driven gear and 2nd gear from the output shaft.
- SST
- 09950-00020
09950-60010 (09951-00290)
- NOTICE:
- ·
Do not tighten SST excessively.
·Support the output shaft by hand to prevent it from dropping.
33332B
10.REMOVE 2ND GEAR NEEDLE ROLLER BEARING
Remove the 2nd gear needle roller bearing from the output shaft.
33356A
11.REMOVE INNER 2ND GEAR BEARING RACE
Remove the inner 2nd gear bearing race from the output shaft.
33037B
12.REMOVE NO. 1 SYNCHRONIZER RING SET (for 2nd Gear)
Remove the No. 1 synchronizer ring set (for 2nd gear) from the reverse gear.
33331
13.REMOVE REVERSE GEAR
Remove the reverse gear from the No. 1 transmission clutch hub.
33365
14.REMOVE NO. 1 SYNCHROMESH SHIFTING KEY
Remove the 3 No. 1 synchromesh shifting keys from the No. 1 transmission clutch hub.
33361
15.REMOVE NO. 1 TRANSMISSION CLUTCH HUB
Remove the No. 1 transmission clutch hub from the output shaft.
33037B
16.REMOVE NO. 1 SYNCHRONIZER RING SET (for 1st Gear)
Remove the No. 1 synchronizer ring set (for 1nd gear) from the 1st gear.
33335
17.REMOVE 1ST GEAR
Remove the 1st gear from the output shaft.
33335C
18.REMOVE 1ST GEAR NEEDLE ROLLER BEARING
Remove the 1st gear needle roller bearing from the output shaft.
33345
19.REMOVE 1ST GEAR BUSHING
Remove the 1st gear bushing from the output shaft.
33321N
20.REMOVE FRONT OUTPUT SHAFT BEARING
Using SST and a press, remove the front output shaft bearing from the output shaft.
- SST
- 09950-00020
09950-60010 (09951-00290)
09950-70010 (09951-07100)
- NOTICE:
- ·
Do not tighten SST excessively.
·Support the output shaft by hand to prevent it from dropping.