CLUTCH CLUTCH UNIT(for EC60) REMOVAL

CAUTION / NOTICE / HINT

NOTICE:: When the manual transaxle assembly is removed, be sure to use a new clutch release with bearing cylinder assembly and new installation bolts. Removal of the transaxle allows the compressed clutch release with bearing cylinder assembly to return to its original position. Dust from the moving section may damage the seal of the clutch release with bearing cylinder assembly, possibly causing clutch fluid leaks.

PROCEDURE

Hide Display 30300 1.REMOVE MANUAL TRANSAXLE ASSEMBLY

Click hereDrivetrain>EC60 MANUAL TRANSMISSION / TRANSAXLE>MANUAL TRANSAXLE ASSEMBLY>REMOVAL

Hide Display 31482 2.REMOVE CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

Remove the 2 bolts and 2 clamps from the manual transaxle assembly.

Using a 10 mm union nut wrench, remove the clutch release cylinder to flexible hose tube from the clutch release bleeder sub-assembly.

Hide Display 31407B 3.REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY

Using a 10 mm union nut wrench, disconnect the bleeder clutch release tube from the clutch release bleeder sub-assembly.

Remove the 2 bolts and clutch release bleeder sub-assembly from the manual transaxle assembly.

Hide Display 31400 4.REMOVE CLUTCH RELEASE WITH BEARING CYLINDER ASSEMBLY

Remove the clutch tube boot from the manual transaxle assembly.

Remove the 3 bolts and clutch release with bearing cylinder assembly together with the bleeder clutch release tube from the manual transaxle assembly.

Hide Display 31483 5.REMOVE BLEEDER CLUTCH RELEASE TUBE

Using a 10 mm union nut wrench, remove the bleeder clutch release tube from the clutch release with bearing cylinder assembly.

Hide Display 31210 6.REMOVE CLUTCH COVER ASSEMBLY

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Matchmark

Put matchmarks on the clutch cover assembly and the flywheel sub-assembly.

Loosen each bolt 360° at a time until the spring tension is released.

Remove the 6 bolts and pull off the clutch cover assembly.

NOTICE:: Do not drop the clutch disc assembly.

Hide Display 31250 7.REMOVE CLUTCH DISC ASSEMBLY

Remove the clutch disc assembly.

NOTICE:: Keep the lined part of the clutch disc assembly, the pressure plate, and the surface of the flywheel sub-assembly away from oil and foreign matter.