DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT ASSEMBLY(for 2NZ-FE) REASSEMBLY
PROCEDURE
41336E 1.INSTALL FRONT DRIVE SHAFT DUST COVER
*a | Steel Plate |
Using a steel plate and a press, install a new front drive shaft dust cover.
- NOTICE:
- ·
Install the front drive shaft dust cover in the correct direction.
·The front drive shaft dust cover should be completely installed.
·Be careful not to damage the front drive shaft dust cover.
2.INSTALL FRONT AXLE OUTBOARD JOINT BOOT
*a | Protective Tape |
Wrap the splines of the front drive outboard joint shaft assembly with protective tape to prevent the boot from being damaged.
*1 | Front Drive Outboard Joint Shaft Assembly |
*2 | Front No. 2 Axle Outboard Joint Boot Clamp |
*3 | Front Axle Outboard Joint Boot |
*4 | Front Axle Outboard Joint Boot Clamp |
Outboard Joint Side | |
Inboard Joint Side |
Install new parts to the front drive outboard joint shaft assembly in the following order:
Front No. 2 axle outboard joint boot clamp
Front axle outboard joint boot
Front axle outboard joint boot clamp
Pack the joint portion of the front drive outboard joint shaft assembly and front axle outboard joint boot with grease.
- Standard Grease Capacity:
130 to 140 g (4.59 to 4.94 oz)
Install the front axle outboard joint boot to the front drive outboard joint shaft assembly groove.
- NOTICE:
- ·
Do not allow grease to adhere to the boot clamp track of the outboard joint boot.
·Keep the inside of the outboard joint boot free of foreign matter.
43447F 3.INSTALL FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP
- CAUTION:
-
Wear protective gloves. Sharp areas on the parts may injure your hands.
Install the front No. 2 axle outboard joint boot clamp to the front axle outboard joint boot and temporarily fold back the lever.
- NOTICE:
- ·
Set the lever to the guide groove correctly and install the clamp as far to the inside of the vehicle as possible.
·Check the band and the lever for any deformation before folding back the lever.
*a | Weight |
*b | Contact |
Lean your weight on your hand and roll the outboard joint forward while pressing the outboard joint against the work surface. Roll the outboard joint and fold the lever until a click sound can be heard.
- NOTICE:
- ·
Do not damage the speed sensor rotor.
·Make sure that the outboard joint is in direct contact with the work surface.
Using a plastic hammer, tap the buckle to secure it while adjusting the clearance between the lever and the groove to make the clearance between the buckle edge and the lever end even.
- NOTICE:
- ·
Do not use too much force when tapping with the plastic hammer.
·Do not damage the front axle outboard joint boot.
43447E 4.INSTALL FRONT AXLE OUTBOARD JOINT BOOT CLAMP
- CAUTION:
-
Wear protective gloves. Sharp areas on the parts may injure your hands.
Install the front axle outboard joint boot clamp to the front axle outboard joint boot and temporarily fold back the lever.
- NOTICE:
- ·
Set the lever to the guide groove correctly.
·Check the band and the lever for any deformation before folding back the lever.
*a | Place the tip near the center of the lever. |
Using water pump pliers, pinch the front axle outboard joint boot clamp to temporarily secure it.
Using a plastic hammer, tap the buckle to secure it while adjusting the clearance between the lever and the groove to make the clearance between the buckle edge and the lever end even.
- NOTICE:
-
Do not damage the front axle outboard joint boot.
43474E 5.INSTALL FRONT DRIVE SHAFT DAMPER (for RH Side)
Temporarily install the front drive shaft damper and 2 new front drive shaft damper clamps to the front drive outboard joint shaft assembly as shown in the illustration.
- Dimension (A):
474 to 478 mm (1.55 to 1.57 ft.)
Hold the drive shaft in a vise between aluminum plates.
- NOTICE:
-
Do not overtighten the vise.
Install the 2 front drive shaft damper clamps to the front drive shaft damper.
- NOTICE:
-
Be sure to install the clamp in the correct position.
Using needle-nose pliers, engage the 2 claws to install the 2 front drive shaft damper clamps as shown in the illustration.
6.INSTALL FRONT DRIVE INBOARD JOINT ASSEMBLY
*1 | Front Axle Inboard Joint Boot Clamp |
*2 | Front Axle Inboard Joint Boot |
*3 | Front No. 2 Axle Inboard Joint Boot Clamp |
*a | Protective Tape |
Outboard joint side | |
Inboard joint side |
Install new parts to the front drive outboard joint shaft assembly in the following order:
Front axle inboard joint boot clamp
Front axle inboard joint boot
Front No. 2 axle inboard joint boot clamp
Hold the drive shaft in a vise between aluminum plates.
- NOTICE:
-
Do not overtighten the vise.
Remove the protective tape.
*a | Matchmark |
Align the matchmarks and install the tripod joint to the front drive outboard joint shaft assembly.
- NOTICE:
-
Face the serrated side of the tripod joint outward and install it to the outboard joint end.
Align the matchmarks placed before removal.
Using a brass bar and a hammer, install the tripod joint to the front drive outboard joint shaft assembly.
- NOTICE:
- ·
Do not tap the rollers.
·Keep the tripod joint free of foreign matter.
·Be sure to install the tripod joint in the correct direction.
Using a snap ring expander, install a new shaft snap ring to the front drive outboard joint shaft assembly.
Pack the front drive inboard joint assembly and front axle inboard boot with grease.
- Standard Grease Capacity:
180 to 190 g (6.35 to 6.70 oz)
*a | Matchmark |
Align the matchmarks and install the front drive inboard joint assembly to the front drive outboard joint shaft assembly.
7.INSTALL FRONT AXLE INBOARD JOINT BOOT
Install the front axle inboard joint boot to the front drive inboard joint assembly.
Check whether the drive shaft dimension (A) is within specification.
- Dimension (A):
LH Side 576.9 mm (1.89 ft.) RH Side 854.7 mm (2.80 ft.)
43448G 8.INSTALL FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP
for One Touch Type:
Using a screwdriver, install the front No. 2 axle inboard joint boot clamp as shown in the illustration.
*a | Claw |
for Claw Engagement Type:
Using needle-nose pliers, engage the 2 claws to install the front No. 2 axle inboard joint boot clamp as shown in the illustration.
- NOTICE:
-
Be careful not to damage the front axle inboard joint boot.
43448F 9.INSTALL FRONT AXLE INBOARD JOINT BOOT CLAMP
- HINT:
-
Perform the same procedure as for the front No. 2 axle inboard joint boot clamp.
10.INSPECT FRONT DRIVE SHAFT ASSEMBLY