DRIVE SHAFT / PROPELLER SHAFT  FRONT DRIVE SHAFT ASSEMBLY(for 2NZ-FE)  DISASSEMBLY  


PROCEDURE

Hide 43448G 1.SEPARATE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP

a.

Hold the drive shaft in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.



b.
C067083

for One Touch Type:

i.

Using a screwdriver, separate the front No. 2 axle inboard joint boot clamp as shown in the illustration.



c.
C157518
0.5,0.75 1.021,1.302 1.021,1.302 1.406,0.698 false 0.958,1.313 1.271,1.51 0.313,0.198 10 false *a
*a Claw


for Claw Engagement Type:

i.

Using needle-nose pliers, disengage the 2 claws as shown in the illustration and separate the front No. 2 axle inboard joint boot clamp.



Hide 43448F 2.SEPARATE FRONT AXLE INBOARD JOINT BOOT CLAMP

HINT:

Perform the same procedure as for the front No. 2 axle inboard joint boot clamp.


Hide 3.SEPARATE FRONT AXLE INBOARD JOINT BOOT

a.

Separate the front axle inboard joint boot from the front drive inboard joint assembly.


Hide 4.REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY

a.

Remove the old grease from the front drive inboard joint assembly.


b.
C160821
1.427,1.198 1.427,0.646 true 1.802,0.76 1.802,0.448 1.802,0.448 1.521,0.448 true 1.427,0.688 1.427,0.448 false 1.115,0.448 1.521,0.448 false 0.969,0.375 1.156,0.542 0.188,0.167 10 *a
*a Matchmark


Put matchmarks on the front drive inboard joint assembly and front drive outboard joint shaft assembly.

NOTICE:

Do not use a punch for the marks.



c.

Remove the front drive inboard joint assembly from the front drive outboard joint shaft assembly.


d.

Hold the drive shaft in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.



e.
C160822

Using a snap ring expander, remove the shaft snap ring from the front drive outboard joint shaft assembly.


f.
C162724
2.906,0.531 1.521,0.313 1.521,0.313 3,0.615 false 1.344,0.24 1.542,0.406 0.198,0.167 10 *a
*a Matchmark


Put matchmarks on the front drive outboard joint shaft assembly and tripod joint.

NOTICE:

Do not use a punch for the marks.



g.

Using a brass bar and a hammer, tap out the tripod joint from the front drive outboard joint shaft assembly.

NOTICE:
·

Do not tap the rollers.

·

Do not drop the tripod joint.




Hide 5.REMOVE FRONT AXLE INBOARD JOINT BOOT

a.

Remove the front No. 2 axle inboard joint boot clamp, front axle inboard joint boot and front axle inboard joint boot clamp.


Hide 43474E 6.REMOVE FRONT DRIVE SHAFT DAMPER (for RH Side)

a.
C205160

Using needle-nose pliers, disengage the 2 claws as shown in the illustration and separate the 2 front drive shaft damper clamps.


b.

Remove the front drive shaft damper and 2 front drive shaft damper clamps from the front drive outboard joint shaft assembly.


Hide 43447F 7.SEPARATE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP

a.
C063445

Using a screwdriver, separate the front No. 2 axle outboard joint boot clamp.


Hide 43447E 8.SEPARATE FRONT AXLE OUTBOARD JOINT BOOT CLAMP

HINT:

Perform the same procedure as for the front No. 2 axle outboard joint boot clamp.


Hide 9.REMOVE FRONT AXLE OUTBOARD JOINT BOOT

a.

Remove the front axle outboard joint boot clamp, front axle outboard joint boot and front No. 2 axle outboard joint boot clamp from the front drive outboard joint shaft assembly.


b.

Remove the old grease from the outboard joint.


Hide 41336E 10.REMOVE FRONT DRIVE SHAFT DUST COVER

a.
F040647
1.927,0.813 2.313,0.354 2.313,0.354 2.542,0.354 false 2.583,0.292 2.979,0.521 0.396,0.229 10 false SST

Using SST and a press, remove the front drive shaft dust cover.

SST
09950-00020  

NOTICE:
·

Be careful not to drop the front drive inboard joint assembly.

·

Do not overtighten SST.