STEERING GEAR / LINKAGE  STEERING GEAR  REASSEMBLY  


PROCEDURE

Hide 45536 1.INSTALL NO. 2 STEERING RACK BOOT

a.
C057755
0,0 0,0 false
V100135

Lithium Soap Base Glycol Grease


Apply lithium soap base glycol grease to the inside of the small opening of a new No. 2 steering rack boot.


b.

Install the No. 2 steering rack boot to the groove on the rack housing.

NOTICE:
·

Be careful not to damage or twist the No. 2 steering rack boot.

·

Make sure that the boot is free of rust and foreign matter.




Hide 45535 2.INSTALL NO. 1 STEERING RACK BOOT

HINT:

Perform the same procedure as for the No. 2 steering rack boot.


Hide 45536A 3.INSTALL NO. 2 STEERING RACK BOOT CLAMP

a.
C289848
2.26,0.354 2.26,0.156 2.26,0.156 2.552,0.156 false 2.594,0.073 3.052,0.271 0.458,0.198 10 false SST

Using SST, install a new No. 2 steering rack boot clamp as shown in the illustration.

SST
09521-24010  

Clearance:

3.0 mm (0.118 in.) or less


NOTICE:

Be careful not to damage the No. 2 steering rack boot.



Hide 45535D 4.INSTALL NO. 1 STEERING RACK BOOT CLAMP

HINT:

Perform the same procedure as for the No. 2 steering rack boot clamp.


Hide 45535B 5.INSTALL STEERING RACK BOOT CLIP (for LH Side)

a.

Using pliers, install the steering rack boot clip.


Hide 45535B 6.INSTALL STEERING RACK BOOT CLIP (for RH Side)

HINT:

Perform the same procedure as for the LH side.


Hide 45510 7.INSPECT STEERING GEAR ASSEMBLY

a.
C293812
0.729,0.781 1.396,0.781 true 0.427,0.698 0.885,0.896 0.458,0.198 10 false SST

Using SST, rotate the pinion shaft to see if both the left and the right steering rack boots expand and contract smoothly.

SST
09616-00011  

If the operation cannot be performed as specified, use new steering rack boot clamps and reinstall the steering rack boots.